ZW Confocal fiber sensor Ultra-compact, lightweight sensor measures any material Ordering information The ZW confocal fiber displacementsensor delivers stable, non-contact,in-line measurementof heights, thicknesses and other dimensions. It solves the problems of traditional laser triangulation sensors: deviation between different material and inclination tolerance. The compact sensing head has no electronic parts to eliminate problems of installation space and mutual interference, electrical/magnetic noise, temperature rise and mechanical positioning. • Minimum resolution: 0.01 μm • Ultra-compact sensing head: 24 × 24 mm weighs only 105 g • High flexibility robotic cable from sensor to controller, extends32 m • Mount sensing head one time: no need to re-tune for changing materials • Separate amplifier provides white LED light source, spectroscope and processor to convert reflected color light to distance • Automation Software Sysmac Studio simplifies system operation and setting Sensor heads TypeMeasuring rangeSpot diameterStatic resolutionOrder code*1 Straight type7±0.3 mm18 μm dia.0.01 μm*2/0.25 μm ZW-S07 20±1 mm 40 μm dia.0.02 μm*2/0.25 μm ZW-S20 30±3 mm 60 μm dia.0.06 μm*2/0.25 μm ZW-S30 40±6 mm 80 μm dia.0.08 μm*2/0.25 μm ZW-S40 Right-angle type 7±0.3 mm18 μm dia.0.25 μmZW-SR07 20±1 mm 40 μm dia.0.25 μmZW-SR20 40±6 mm 80 μm dia.0.25 μmZW-SR40 *1When ordering, specify the cable length (0.3 m, 2.0 m). *2The high resolution types are subject to the export control restrictions Controller with EtherCAT Power supply Output typeOrder code 24 VDCNPNZW-CE10T/ZW-C10*1 PNPZW-CE15T/ZW-C15*1 *1The high resolution types are subject to the export control restrictions Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Pleasecontact your OMRON sales representative for details. Cable ItemCable lengthOrder code Sensor Head - Controller Extension Fiber Cable (flexible cable) (Fiber Adapter ZW-XFC provided)2 mZW-XF02R 5mZW-XF05R 10 m ZW-XF10R 20 m ZW-XF20R 30 m ZW-XF30R Fiber Adapter (between Sensor Head pre-wired cable and Extension Fiber Cable) –ZW-XFC Parallelcablefor ZW-CE1@ 32-pole*1 2mZW-XCP2E RS-232C Cable for personal computer2 mZW-XRS2 RS-232C Cable for PLC/programmable terminal 2 mZW-XPT2 *1A parallel cable for Controllers with binary outputs is also available (ZW-XCP2). Please contact yourOMRON sales representative for details. Automation Software Sysmac Studio Please purchase a DVD and required numberof licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. Each model of licenses does not include any DVD. Product nameSpecifications Order code Number of licensesMedia Sysmac Studio The Sysmac Studio provides an integrated development environment to set up,– DVD SYSMAC-SE200D Standard Edition Ver.1.@@ *1 program, debug, and maintain NJ-series controllers and other machine auto- mation controllers, as well as EtherCAT slaves. Sysmac Studio runs on the following OS. Windows XP (ServicePack 3 or higher, 32-bit version)/Vista (32-bit version)/ 7 (32-bit/64-bit version) (Media only) 1 license*2 – SYSMAC-SE201L Sysmac Studio Measurement Sensor Edition Ver.1.@@ *3 This softwareprovidesfunctions of the Measurement Sensor Edition. Refer to Sysmac Catalog (P072) for details such as supported models and functions. Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions requiredfor ZW-series Displacement Sensor settings. Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it. 1 license – SYSMAC-ME001L 3 licenses – SYSMAC-ME003L *1ZW-series is supported by Sysmac Studio version 1.05 or higher. *2Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses). *3Setting Software Smart Monitor ZW is also available(ZW-SW101). Please contact yourOMRON representative for details. 384 ZW Confocal fiber sensor Setting software Accessories Item Order code Smart Monitor ZW ZW-SW101 Recommended EtherCAT communications cables Item Order code Fiber Connector CleanerZW-XCL Use Straight STP (shielded twisted-pair)cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT. Cable with connectors Item Recommended manufacturerCable length (m)*1 Order code Standard type Cable with connectors on both ends (RJ45/RJ45) Wire gauge and number of pairs: AWG27, 4-pair Cable Cable Sheath material: LSZH*2 Cable color: Yellow *3 Rugged type Cable with connectors on both ends (RJ45/RJ45) Wire gauge and number of pairs: AWG22, 2-paircable Rugged type Cable with connectors on both ends (M12 Straight/RJ45) Wire gauge and number of pairs: AWG22, 2-paircable Rugged type Cable with connectors on both ends (M12 Right-angle/RJ45) Wire gauge and number of pairs: AWG22, 2-paircable *1Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available. Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available. OMRON0.3XS6W-6LSZH8SS30CM-Y 0.5 XS6W-6LSZH8SS50CM-Y 1XS6W-6LSZH8SS100CM-Y 2XS6W-6LSZH8SS200CM-Y 3XS6W-6LSZH8SS300CM-Y 5XS6W-6LSZH8SS500CM-Y OMRON0.3XS5W-T421-AMD-K 0.5 XS5W-T421-BMD-K 1XS5W-T421-CMD-K 2XS5W-T421-DMD-K 5XS5W-T421-GMD-K 10XS5W-T421-JMD-K OMRON0.3XS5W-T421-AMC-K 0.5 XS5W-T421-BMC-K 1XS5W-T421-CMC-K 2XS5W-T421-DMC-K 5XS5W-T421-GMC-K 10XS5W-T421-JMC-K OMRON0.3XS5W-T422-AMC-K 0.5 XS5W-T422-BMC-K 1XS5W-T422-CMC-K 2XS5W-T422-DMC-K 5XS5W-T422-GMC-K 10XS5W-T422-JMC-K *2The lineup featuresLow Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3Cables colors are available in blue, yellow, or Green Note:For details, refer to Cat.No.G019. Cables/connectors Wire gauge and number of pairs: AWG24, 4-pair cable Industrial switching hubs for Ethernet Number ofFailure detection Current Order code ItemRecommended manufacturerOrder code ports consumption CablesHitachi Cable, Ltd. NETSTAR-C5E SAB 0.5 4P*1 Kuramo Electric Co.KETH-SB*1 SWCC Showa Cable Systems Co. FAE-5004*1 RJ45 connectorsPanduit CorporationMPS588-C*1 *1We recommend you to use above cable and connector together. 3 None 0.22 AW4S1-03B 5 None 0.22 AW4S1-05B SupportedW4S1-05C Note:Industrial switching hubs are cannot be used for EtherCAT. EtherCAT junction slaves Wire gauge and number of pairs: AWG22, 2-pair cable Number ofPower supply voltage Current Order code ItemRecommended manufacturerOrder code Cables Kuramo Electric Co.KETH-PSB-OMR*1 ports 3 20.4 to 28.8 VDC (24 VDC –15 to 20%) consumption 0.08 A GX-JC03 RJ45 Assembly connector Nihon Electric Wire&Cable Co.,Ltd. PNET/B*1 OMRONXS6G-T421-1*1 6 0.17 A GX-JC06 Note:1 Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC_81/_82. *1We recommend you to use above cable and connector together. 2 EtherCAT junction slaves cannot be used for EtherNet/IP™ and Ethernet. Note:Connect both ends of cable shielded wires to the connector hoods. 385 ZW Confocal fiber sensor Specifications Sensor head Item ZW-S07ZW-S20ZW-S30ZW-S40ZW-SR07 ZW-SR20 ZW-SR40 Measuring center distance7 mm 20 mm 30 mm 40 mm 7 mm 20 mm 40 mm Measuring range0.3 mm1 mm 3 mm 6 mm 0.3 mm1 mm 6 mm Static resolution *10.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm Linearity *2 0.8 μm 1.2 μm 4.5 μm 7.0 μm 1.1 μm 1.6 μm 9.3 μm Spot diameter *3 Near20 μm dia. 45 μm dia. 70 μm dia. 90 μm dia. 20 μm dia. 45 μm dia. 90 μm dia. Center 18 μm dia. 40 μm dia. 60 μm dia. 80 μm dia 18 μm dia. 40 μm dia. 80 μm dia Far20 μm dia. 45 μm dia. 70 μm dia. 90 μm dia 20 μm dia. 45 μm dia. 90 μm dia Measuring cycle500 μs to 10 ms Operating ambient illumination Illumination on object surface 10,000 lx or less: incandescent light Ambient temperature rangeOperating: 0 to 50C, Storage: 15 to 60C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Degree of protectionIP40 (IEC60529) Vibration resistance (destructive) 10 to 150 Hz, 0.35 mm single amplitude, 80 min each in X, Y, and Z directions Shock resistance (destructive) 150 m/s2 3 times each in six directions(up/down, left/right, forward/backward) Temperature characteristic *40.6 μm/C (0.45 μm/°C) 1.5 μm/C (1.0 μm/°C) 2.8 μm/C (2.0 μm/°C) 4.8 μm/C (3.8 μm/°C) 0.6 μm/C (0.45 μm/°C) 1.5 μm/C (1.0 μm/°C) 4.8 μm/C (3.8 μm/°C) Materials Case:aluminum die-cast Fiber cable sheat: PVC CalibrationROM: PC Fiber cable length0.3 m, 2 m (Flex-resistant cable) Fiber cable minimum bending radius20 mm Insulation resistance (Calibration ROM) Between case and all terminals: 20 M (by 250 V megger) Dielectric strength (Calibration ROM)Between case and all terminals: 1,000 VAC, 50/60Hz, 1 min WeightApprox. 105 g (Chassis, fiber cable total) Accessories included with sensor headInstruction sheet, Fixing screw (M2) for CalibrationROM, Precautions for correct use *1. Capacity value when Omron standard mirror surface target is measured at the measurement center distance as the average of 4,096 times. *2. Material setting for the Omron standard mirror surface target: Error from an ideal straight line when measuring on mirror surface. The reference values for linearity when targets to measure other than the above are as in the table below Item ZW-S07ZW-S20ZW-S30ZW-S40ZW-SR07 ZW-SR20 ZW-SR40 Glass1.0 μm 1.2 μm 4.5 μm 7.0 μm 1.1 μm 1.6 μm 9.3 μm SUS BA 1.2 μm 1.4 μm 5.5 μm 8.5 μm 1.2 μm 1.8 μm 9.3 μm White ceramic1.6 μm 1.7 μm 6.4 μm 9.5 μm 1.6 μm 1.9 μm 11.0 μm *3. Capacity value defined by 1/e² (13.5%) of the center optical intensity in the measured area. *4. Temperature characteristic at the measurement center distance when the sensor head and the target are fastened with an aluminum jig and the sensor head and the controller are set in the same temperature environment. Figures in parentheses are converted value obtained by subtracting the effect of expansion or contraction of the aluminum jig itself. Automation software Sysmac Studio System requirements Item Condition Operating system (OS)*1,*2 Windows XP (ServicePack 3 or higher, 32-bit version)/Vista(32-bit version)/7(32-bit/64-bit version) CPUWindows computers with Celeron540 (1.8 GHz) or faster CPU. Core i5 M520 (2.4 GHz) or equivalent or faster recommended Main memory2 GB min. Recommended video memory/video card for using 3D motion trace Video memory: 512 MB min. Video card: Either of the following video cards: • NVIDIA GeForce 200 Series or higher • ATI RadeonHD5000 Series or higher Hard disk At least 1.6 GB of available space DisplayXGA 1024 × 768, 16 million colors. WXGA 1280 × 800 min. recommended Disk driveDVD-ROM drive Communication portsUSB port corresponded to USB 2.0, or Ethernet port*3 Supported languagesJapanese, English, German, French, Italian, Spanish, simplified Chinese, traditional Chinese, Korean *1Sysmac Studio operating system precaution: System requirements and hard disk space may vary with the system environment. *2The following restrictions apply when Sysmac Studio is used with Microsoft Windows Vista or Windows 7. Some Help files cannot be accessed. The Help files can be accessedif the Help program distributed by Microsoft for Windows (WinHlp32.exe) is installed. Refer to the Microsoft homepage listed below or contact Microsoft for details on installing the file. (The download page is automatically displayed if the Help files are opened while the user is connected to the Internet.) http://support.microsoft.com/kb/917607/en-us *3Refer to the hardware manual for your Controller for hardware connection methods and cables to connect the computer and Controller. 386 ZW Confocal fiber sensor Setting software Smart Monitor ZW ZW-SW101 System requirements Item Condition Operating System(OS)Windows 7 (32 or 64-bit version) Windows XP (Service Pack3 or more, 32-bit version) CPU Intel Pentium III, 850 MHz or more (2 GHz or more is recommended.) Main memory 1 GB or more Hard disk 50 MB or more Display1024 768 dots or more, 16 million colors or more Supported languages Japanese/English Communication portEthernet port Controller Item ZW-CE10TZW-CE15T Input/Output type NPN PNP Number of connected sensor heads 1 per Controller Sensor head compatibility Available Light source for measurement White LED Segment display Main display11-segment red display, 6 digits Sub-display 11-segment green display, 6 digits LED display Status indicatorsHIGH (orange), PASS (green), LOW (orange), STABILITY (green), ZERO (green), ENABLE (green), THRESHOLD-H (orange), THRESHOLD-L (orange), RUN (green) EtherCAT indicators L/A IN (Link Activity IN) (green), L/O OUT (Link Activity OUT) (green), ECAT RUN (green), ECAT ERR (red) External interface Ethernet 100BASE-TX, 10BASE-T, No-protocol communications (TCP/UDP), EtherNet/IPTM EtherCAT EtherCAT-specific protocol 100BASE-TX RS-232C 115,200 bps max. Analog output Analog voltage output (OUT1V) –10 to 10 V, output impedance: 100 terminal block Analog current output (OUT1A) 4 to 20 mA, maximum load resistance: 300 32-pole extension connector Judgment output (HIGH1/PASS1/LOW1) BUSY output (BUSY1) ALARM output (ALARM1) ENABLE output (ENABLE) Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 1.2V or less Leakage voltage when turning OFF: 0.1 mA or les LED OFF input (LED OFF1)DC input system ZERO RESET input (ZERO) TIMING output (TIMING1) RESET output (RESET1) BankSelected bank output (BANK_OUT 1 to 3) Selected bank input (BANK_SEL 1 to 3) Input voltage: 24 VDC –10% (21.6 to 26.4 VDC) Input current: 7 mA Typ. (24 VDC) Voltage/Current when turning ON: 19 V/3 mA or more Voltage/Current when turning OFF: 5 V/1 mA or less Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 1.2V or less Leakage voltage when turning OFF: 0.1 mA or less DC input system Input voltage: 21.6 to 26 VDC Input current: 7 mA Typ. (24 VDC) Voltage/Current when turning ON: 19 V/3 mA or more Voltage/Current when turning OFF: 5 V/1 mA or less Main functions Exposure timeAuto/Manual Measuring cycle500μs to 10 ms Material settingStandard/Mirror/Diffusion surfaces Measurement ItemHeight/Thickness/Calculation Filtering Median/Average/Differentiation/High pass/Low pass/Band pass OutputsScaling/Different holds/Zero reset/Logging for a measured value DisplayMeasured value/Threshold value/Analog output voltage or current value/Judgment result/Resolution/Exposure time Number of configurable banksMax. 8 banks Task processMulti-task (up to 4 tasks per bank) System Save/Initialization/Display measurement information/Communication settings/Sensor Head calibration/Key-lock/ Trigger-key input RatingsPower supply voltage21.6 to 26.4VDC (including ripple) Current consumption 600 mA max. Insulation resistanceAcross all lead wires and controller case: 20 M(by 250 V megger) Dialectic strength Across all lead wires and controller case: 1,000 VAC, 50/60 Hz, 1 min. Environmen- tal Degree of protectionIP20 (IEC60529) Vibration resistance (destructive) 10 to 55 Hz, 0.35-mm single amplitude, 50 min each in X, Y, and Z directions Shock resistance (destructive) 150 m/s2, 3 times each in six directions(up/down, left/right, forward/backward) Ambient temperature Operating: 0 to 40C Storage: –15 to 60C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Grounding D-type grounding (Grounding resistance of 100 or less) Note: For conventional Class D grounding MaterialsCase: PC 387 ZW Confocal fiber sensor Item ZW-CE10T ZW-CE15T Weight Approx. 750 g (main unit only), approx. 150 g (Parallel cable) Accessories included with controller Instruction sheet, Member registration sheet, Parallel cable ZW-XCP2E Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Pleasecontact your OMRON sales representative for details. ZW series EtherCAT communications specifications Item Specification Communications standard IEC61158 Type12 Physical layer 100BASE-TX (IEEE802.3) Connectors RJ45 2 ECAT IN: EtherCAT input ECAT OUT: EtherCAT output Communications media Category 5 or higher (cable with double, aluminum tape and braided shielding) is recommended. Communications distance Distance between nodes: 100 m max. Process data Variable PDO mapping Mailbox (CoE)Emergency messages, SDO requests, SDO responses, and SDO information Distributed clock Synchronization in DC mode. LED displayL/A IN (Link/Activity IN) 1, AL/A OUT (Link/Activity OUT) 1, AECAT RUN 1, AECAT ERR 1 388
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