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Thermal overload relay

Thermal overload relays are essential protective devices designed to safeguard electric motors and associated circuits from damage caused by prolonged overcurrent conditions, such as overloads or phase failures. These relays operate based on the thermal expansion of bimetallic strips, which bend when heated by the motor current, activating a tri...

Thermal overload relays are essential protective devices designed to safeguard electric motors and associated circuits from damage caused by prolonged overcurrent conditions, such as overloads or phase failures. These relays operate based on the thermal expansion of bimetallic strips, which bend when heated by the motor current, activating a trip mechanism that disconnects the motor from the supply. Key technical parameters include the current setting range (e.g., 0.1 to 630 A), trip class (e.g., Class 10, 20, or 30), and the number of poles (typically 3P for three-phase motors). They are often used in conjunction with contactors and circuit breakers in motor control centers (MCCs) and can include features like ambient temperature compensation, manual or automatic reset, and auxiliary contacts for signaling. In various regions, these devices are also known as motor protection relays, overload heaters, or thermal overload switches.

Thermal overload relays are primarily deployed in industrial environments where electric motors drive machinery, such as in manufacturing plants, pumping stations, conveyor systems, and HVAC installations. They are installed in motor starter assemblies within distribution panels, control cabinets, and automation systems to ensure continuous and safe operation. Common sectors include water treatment, mining, food processing, and automotive manufacturing, where motor reliability is critical to production uptime.

Within our catalog, thermal overload relays are organized into subcategories based on current range and compatibility with specific contactor series. Key article codes include the LR2 series (e.g., LR2-D13, LR2-D33) and the TA series (e.g., TA25, TA42, TA75), which are designed for direct mounting on contactors like the LC1 or DIL series. The code structure typically follows a pattern: prefix (e.g., LR2 or TA) followed by a numeric designation indicating current range and features. For example, LR2-D13 covers a setting range of 0.1-0.16 A, while TA75 covers 48-65 A.

Our thermal overload relays come with comprehensive technical documentation, including datasheets and wiring diagrams, to facilitate selection and installation. We offer express worldwide shipping and personalized support from our team of electrical engineers, who can assist with sizing, coordination studies, and troubleshooting to ensure optimal motor protection.

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Manufacturer Code Reference Catalog Number Description Delivery Price

3RU2146-4MB1

3RU2146-4MB1

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Overload relay 80...100 A Thermal For motor protection Size S3, Class 10 Stand-alone installation Main circuit: Screw Auxiliary circuit: Screw Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 80-100A, S3, Class10, independent mounting, screw connection

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3RU2146-4MB0

3RU2146-4MB0

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Overload relay 80...100 A Thermal For motor protection Size S3, Class 10 Contactor mounting Main circuit: Screw Auxiliary circuit: Screw Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 80-100A, S3, Class10, contactor mounting, screw connection

3 View Availability View Price

3RU2146-4JB0

3RU2146-4JB0

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Overload relay 45...63 A Thermal For motor protection Size S3, Class 10 Contactor mounting Main circuit: Screw Auxiliary circuit: Screw Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 45-63 A, S3, Class 10, contactor mounting, screw connection.

3 View Availability View Price

3RU2146-4JD0

3RU2146-4JD0

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Overload relay 45...63 A Thermal For motor protection Size S3, Class 10 Contactor mounting Main circuit: Screw Auxiliary circuit: spring-type terminal Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 45...63 A, S3, Class 10, contactor mounting, spring connection.

3 View Availability View Price

3RU2146-4JD1

3RU2146-4JD1

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overload relay 45...63 A thermal for motor protection frame size S3, Class 10 stand-alone installation main circuit: screw auxiliary circuit: spring-loaded terminal manual-automatic RESET

SIRIUS Innovations Thermal overload relay, motor protection, 45-63A, S3, Class10, independent assembly, spring connection.

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3RU2146-4MD1

3RU2146-4MD1

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overload relay 80...100 A thermal for motor protection frame size S3, Class 10 stand-alone installation main circuit: screw auxiliary circuit: spring-loaded terminal manual-automatic RESET

SIRIUS Innovations Thermal overload relay, motor protection, 80-100A, S3, Class10, independent mounting, spring connection. Manufactured to order. Non-Cancelable Non-Returnable.

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3RU2146-4HD0

3RU2146-4HD0

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overload relay 36...50 A thermal for motor protection frame size S3, Class 10 for mounting on contactors main circuit: screw auxiliary circuit: spring-loaded terminal manual-automatic RESET

SIRIUS Innovations Thermal overload relay, motor protection, 36-50 A, S3, Class 10, contactor mounting, spring connection. Manufactured to order. Non-Cancelable Non-Returnable.

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3RU2146-4KB1

3RU2146-4KB1

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Overload relay 57...75 A Thermal For motor protection Size S3, Class 10 Stand-alone installation Main circuit: Screw Auxiliary circuit: Screw Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 57...75 A, S3, Class10, independent assembly, screw connection.

3 View Availability View Price

3RU2146-4KB0

3RU2146-4KB0

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Overload relay 57...75 A Thermal For motor protection Size S3, Class 10 Contactor mounting Main circuit: Screw Auxiliary circuit: Screw Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 57-75 A, S3, Class 10, contactor mounting, screw connection.

3 View Availability View Price

3RU2146-4MD0

3RU2146-4MD0

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overload relay 80...100 A thermal for motor protection frame size S3, Class 10 for mounting on contactors main circuit: screw auxiliary circuit: spring-loaded terminal manual-automatic RESET

SIRIUS Innovations Thermal overload relay, motor protection, 80-100A, S3, Class10, contactor mount, spring connection

3 View Availability View Price

3RU2146-4KD1

3RU2146-4KD1

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overload relay 57...75 A thermal for motor protection frame size S3, Class 10 stand-alone installation main circuit: screw auxiliary circuit: spring-loaded terminal manual-automatic RESET

SIRIUS Innovations Thermal overload relay, motor protection, 57-75 A, S3, Class10, independent mounting, spring connection.

3 View Availability View Price

3RU2146-4KD0

3RU2146-4KD0

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Overload relay 57...75 A Thermal For motor protection Size S3, Class 10 Contactor mounting Main circuit: Screw Auxiliary circuit: spring-type terminal Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 57...75 A, S3, Class 10, contactor mounting, spring connection.

3 View Availability View Price

3RU2146-4HB0

3RU2146-4HB0

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Overload relay 36...50 A Thermal For motor protection Size S3, Class 10 Contactor mounting Main circuit: Screw Auxiliary circuit: Screw Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 36...50 A, S3, Class 10, contactor mounting, screw connection.

3 View Availability View Price

3RU2146-4LD0

3RU2146-4LD0

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Overload relay 70...90 A Thermal For motor protection Size S3, Class 10 Contactor mounting Main circuit: Screw Auxiliary circuit: spring-type terminal Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 70...90 A, S3, Class 10, contactor mounting, spring connection.

3 View Availability View Price

3RU2146-4LD1

3RU2146-4LD1

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Overload relay 70...90 A Thermal For motor protection Size S3, Class 10 Stand-alone installation Main circuit: Screw Auxiliary circuit: spring-type terminal Manual-Automatic-Reset

SIRIUS Innovations Thermal overload relay, motor protection, 70-90 A, S3, Class10, independent mounting, spring connection

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000245

ZW7-63

Y7-245

XTOT063C3S Thermal Relay, 42-63A

Overload relay driven by current transformer 42-63 A 1

Eaton Moeller® series ZW7 Current transformer-operated overload relay, 42-63A, 1N/O+1N/C

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1SAZ721201R1005

1SAZ721201R1005

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TF42-0.13 Thermal Overload Relay

TF42-0.13 RELe TeRM CLASS 10, 0.10-0.13

TF42-0.13 Thermal Overload Relay 0.10 ... 0.13 A

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1SAZ721201R1008

1SAZ721201R1008

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TF42-0.17 Thermal Overload Relay

TF42-0.17 RELe TeRM CLASS 10, 0.13-0.17

TF42-0.17 Thermal Overload Relay 0.13 ... 0.17 A

3 View Availability View Price

1SAZ721201R1009

1SAZ721201R1009

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TF42-0.23 Thermal Overload Relay

TF42-0.23 RELe TeRM CLASS 10, 0.17-0.23

TF42-0.23 Thermal Overload Relay 0.17 ... 0.23 A

3 View Availability View Price

1SAZ721201R1013

1SAZ721201R1013

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TF42-0.31 Thermal Overload Relay

TF42-0.31 RELe TeRM CLASS 10, 0.23-0.31

TF42-0.31 Thermal Overload Relay 0.23 ... 0.31 A

2 View Availability View Price

1SAZ721201R1014

1SAZ721201R1014

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TF42-0.41 Thermal Overload Relay

TF42-0.41 RELe TeRM CLASS 10, 0.31-0.41

TF42-0.41 Thermal Overload Relay 0.31 ... 0.41 A

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1SAZ721201R1017

1SAZ721201R1017

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TF42-0.55 Thermal Overload Relay

TF42-0.55 RELe TeRM CLASS 10, 0.41-0.55

TF42-0.55 Thermal Overload Relay 0.41 ... 0.55 A

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1SAZ721201R1021

1SAZ721201R1021

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TF42-0.74 Thermal Overload Relay

TF42-0.74 RELe TeRM CLASS 10, 0.55-0.74

TF42-0.74 Thermal Overload Relay 0.55 ... 0.74 A

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1SAZ721201R1023

1SAZ721201R1023

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TF42-1.0 Thermal Overload Relay

TF42-1.0 RELe TeRM CLASS 10, 0.74-1.00 A

TF42-1.0 Thermal Overload Relay 0.74 ... 1.0 A

2 View Availability View Price

1SAZ721201R1025

1SAZ721201R1025

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TF42-1.3 Thermal Overload Relay

TF42-1.3 RELe TeRM CLASS 10, 1.00-1.30 A

TF42-1.3 Thermal Overload Relay 1.0 ... 1.3 A

2 View Availability View Price

1SAZ721201R1028

1SAZ721201R1028

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TF42-1.7 Thermal Overload Relay

TF42-1.7 RELe TeRM CLASS 10, 1.30-1.70 A

TF42-1.7 Thermal Overload Relay 1.3 ... 1.7 A

2 View Availability View Price

1SAZ721201R1043

1SAZ721201R1043

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TF42-10 Thermal Overload Relay

TF42-10 RELe TeRM CLASS 10, 7.60-10.0 A

TF42-10 Thermal Overload Relay 7.6 ... 10 A

2 View Availability View Price

1SAZ721201R1031

1SAZ721201R1031

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TF42-2.3 Thermal Overload Relay

TF42-2.3 RELe TeRM CLASS 10, 1.70-2.30 A

TF42-2.3 Thermal Overload Relay 1.7 ... 2.3 A

2 View Availability View Price

1SAZ721201R1033

1SAZ721201R1033

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TF42-3.1 Thermal Overload Relay

TF42-3.1 RELe TeRM CLASS 10, 2.30-3.10 A

TF42-3.1 Thermal Overload Relay 2.3 ... 3.1 A

2 View Availability View Price

1SAZ721201R1035

1SAZ721201R1035

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TF42-4.2 Thermal Overload Relay

TF42-4.2 RELe TeRM CLASS 10, 3.10-4.20 A

TF42-4.2 Thermal Overload Relay 3.1 ... 4.2 A

2 View Availability View Price

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