FQ-MInspectionsystems FQ-M Vision sensor The newFQ-M seriesis a vision sensor designedspecifically for Pick & Place applications. It comes with EtherCAT embedded and can be integratedeasily into any environment. The FQ-M is compact, fast and includes an incremental encoder input for easy tracking calibration. Omron’s Sysmac Studio software is the perfect tool for configuring the FQ-M and is complemented by the TouchFinder console for on-site monitoring. Designed for motion tracking •Madespecificallyfor pick & placeapplications • Connectivity with EtherCAT/Ethernet • Encoder input for conveyor tracking and calibration • Contour based object detection • Smart calibration wizard • Sysmac Studio software for vision system operation and setting System configuration EtherCAT connections Sysmac Studio * Standard Edition Vision Edition Touch Finder * EtherCAT Master + Machine Automation Controller NJ series Programmable Controllers CJ2 CPU Units Position Control Units [email protected] Industrial Switching Hubs for EtherNet/IP and Ethernet Standard Ethernet Cables FQ-M Ethernet Cables (RJ45/M12) FQ-M EtherCAT Cables (RJ45/M12) [email protected]@@-ECT [email protected]@@-M-ECT (With built-inEtherCAT slave function) Another slave (With built-inEtherCAT slave function) FQ-M EtherCAT Cables (M12/M12) FQ-M EtherCAT Cables (M12/RJ45) External Lightings (FL Series) Lighting Controllers FL-TCC1 FQ-M I/O Cables Power Supply 24 VDC Trigger input sensor Incremental rotary encoder PLC for I/O control Lighting Controller (FL-STC) * Sysmac Studio and Touch Finder can not be used together. When both are connected, Sysmac Studio will have a priority. When you use the Sysmac Studio Standard Edition and connect the FQ series and the Machine Automation Controller NJ-series, connect them with a general-purpose Ethernet cable or a USB cable. No-protocol Ethernet and PLC Link Connections Sysmac Studio * Vision Edition Touch Finder * Control PLC, Robot Controller, or Motion Controller Industrial Switching Hubs for EtherNet/IP and Ethernet Standard Ethernet Cables Standard Ethernet Cables FQ-M Ethernet Cables (RJ45/M12) Programmable Controllers CJ2 CPU Units FQ-M Ethernet Cables (RJ45/M12) [email protected]@@ [email protected]@@-M Robot controller FQ-M I/O Cables External Lightings (FL Series) Lighting Controllers FL-TCC1 Power Supply 24 VDC Trigger input sensor Incremental rotary encode PLC for I/O control Lighting Controller (FL-STC) * Sysmac Studio and Touch Finder can not be used together. When both are connected, Sysmac Studio will have a priority. Note:1. EtherCAT and Ethernet (PLC Link) can not be used simultaneously. 2. It is not possible to configure and adjust the FQ-M via an NJ-series controller, when they are connected via an EtherCAT network. For configurationand adjustment of FQ-M, connect the FQ-M and a computer or a Touch Finder via an Ethernet network. Sysmac is a trademarkor registeredtrademarkof OMRON Corporation in Japan and other countries for OMRON factory automation products. Windows is registeredtrademarksof Microsoft Corporation in the USA and other countries. EtherCAT® is registered trademark and patented technology,licensed by Beckhoff AutomationGmbH, Germany. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. 325 FQ-MInspectionsystems Ordering Information Sensors Appearance TypeOrder code Color NPN EtherCAT communication function not provided FQ-MS120 PNPFQ-MS125 MonochromeNPN FQ-MS120-M PNPFQ-MS125-M Color NPN EtherCAT communication function provided FQ-MS120-ECT PNPFQ-MS125-ECT MonochromeNPN FQ-MS120-M-ECT PNPFQ-MS125-M-ECT Automation Software Sysmac Studio Please purchase a DVD and required numberof licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. Each model of licenses does not include any DVD. Product nameSpecifications StandardsOrder code Number ofMedia licenses Sysmac Studio Standard Edition [email protected]@*1 The Sysmac Studio provides an integrated development environment to set up, program, debug, and maintain NJ-series Controllers and other Machine Automation Controllers, as well as EtherCAT slaves. Sysmac Studio runs on the following OS. Windows XP (Service Pack 3 or higher, 32-bit version) / Vista (32-bit version)/7 (32-bit/64-bit version) The Sysmac Studio Standard Edition DVD includes Support Software to set up EtherNet/IP Units, DeviceNet slaves, Serial CommunicationsUnits, and Support Software for creating screens on HMIs (CX-Designer). For details, refer to the Sysmac Integrated Catalogue (P072). – (Media only) 1 license*2 DVD–SYSMAC-SE200D – –SYSMAC-SE201L Sysmac Studio Vision Edition [email protected]@ Sysmac Studio Vision Edition is a limited license that provides selected functions required for Vision SensorFQ-M settings. Because this product is a license only, you need the Sysmac Studio Standard Edition DVD media to install it. 1 license– –SYSMAC-VE001L *1The FQ-M seriesis supported by Sysmac Studio version 1.01 or higher. *2Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses). Touch Finder Appearance TypeOrder code DC power supplyFQ-MD30 AC/DC/battery*1 *1AC Adapter and Battery are sold separately. FQ-MD31 Bend resistant Cables for FQ-M Series Appearance TypeOrder code For EtherCAT and Ethernet cable Angle: M12/ Straight: RJ45 Cable length: 5 m FQ-MWNL005 Cable length: 10 m FQ-MWNL010 For EtherCAT and Ethernet cable Straight type (M12/RJ45) Cable length: 5mFQ-WN005-E Cable length: 10 m FQ-WN010-E For EtherCAT cable Angle type (M12/M12) Cable length: 5 m FQ-MWNEL005 Cable length: 10 m FQ-MWNEL010 For EtherCAT cable Straight type (M12/M12) Cable length: 5mFQ-MWNE005 Cable length: 10 m FQ-MWNE010 I/O CablesAngle typeCable length: 5 m FQ-MWDL005 Cable length: 10 m FQ-MWDL010 Straight type Cable length: 5 m FQ-MWD005 Cable length: 10 m FQ-MWD010 326 FQ-MInspectionsystems Accessories Appearance TypeOrder code For Touch FinderPanel Mounting Adapter FQ-XPM AC Adapter (for models for DC/AC/Battery) [email protected]*1 Battery (for models for DC/AC/Battery) Touch Pen (enclosed with Touch Finder) FQ-BAT1 FQ-XT Strap FQ-XH SD Card (2 GB)HMC-SD291 *1AC Adapters for Touch Finder with DC/AC/Battery Power Supply. Select the model for the country in which the Touch Finder will be used. Plug type Voltage Certified standardsOrder code A 125V max.PSEFQ-AC1 UL/CSAFQ-AC2 250V max.CCC markFQ-AC3 C 250V max.– FQ-AC4 BF 250V max.– FQ-AC5 O 250V max.– FQ-AC6 Industrial Switching Hubs for EtherNet/IP and Ethernet Appearance Number of portsFailure detectionCurrent consumption Order code 3None 0.22 A W4S1-03B 5None 0.22 A W4S1-05B Supported W4S1-05C Note:1. Industrial switching hubs are cannot be used for EtherCAT. EtherCAT junction slaves Appearance Number of portsPower supply voltageCurrent consumption Order code 320.4 to 28.8 VDC (24 VDC –15% to 20%) 0.08 A GX-JC03 6 0.17 A GX-JC06 Note: 1.Please do not connect EtherCAT junction slave with OMRON position control unit, Model [email protected]/@82. 2. EtherCAT junction slaves cannot be used for EtherNet/IP and Ethernet. Cameras peripheral devices TypeOrder code Cameras peripheral devicesCCTV Lenses 3Z4S-LE Series External Lightings FL Series Lighting Controllers For FL SeriesFL-TCC1 327 FQ-MInspectionsystems Specifications Sensors Item TypeEtherCAT communication function not providedEtherCAT communication function provided Color MonochromeColor Monochrome Model NPNFQ-MS120 FQ-MS120-MFQ-MS120-ECTFQ-MS120-M-ECT PNP FQ-MS125 FQ-MS125-MFQ-MS125-ECTFQ-MS125-M-ECT Field of vision, Installation distanceSelecting a lens according to the field of vision and installation distance. Main functionsInspection itemsShape search, Search, Labeling, Edge position Number of simultaneous 32 inspections Number of registered scenes32 Image input Image processing method Real color Monochrome Real color Monochrome Image elements 1/3-inch color CMOS 1/3-inch monochrome CMOS1/3-inchcolor CMOS 1/3-inch monochrome CMOS Image filter High dynamic range (HDR) and white balance High dynamic range (HDR)High dynamic range (HDR) and white balance High dynamic range (HDR) ShutterElectronic shutter select shutter speeds from 1/10 to 1/30000 (sec) Processing resolution752 (H) × 480 (V) Pixel size 6.0 (m) × 6.0 (m) Frame rate (image read time) 60 fps (16.7 ms) External Lightings Connecting method Connection via a strobe light controller Connectable lighting FL series Data logging Measurement dataIn Sensor: Max. 32,000 items*1 ImagesIn Sensor: 20 images*1 Measurement trigger I/O trigger, Encoder trigger, Communications trigger (Ethernet No-protocol, PLC Link, or EtherCAT) I/O specificationsInput signals 9 signals Single measurement input (TRIG) Error clear input (IN0) Encoder counter reset input (IN1) Encoder input (A±, B±, Z±)*2 Output signals 5 signals*3 OUT0 Overall judgement output (OR) OUT1 Controloutput (BUSY) OUT2 Error output (ERROR) OUT3 (Shutter output: SHTOUT) OUT4 (Strobe trigger output: STGOUT) Ethernet specifications 100BASE-TX/10BASE-TX EtherCAT specifications– Dedicated protocol for EtherCAT 100BASE-TX Connection method Special connector cables Power supply and I/O: 1 Special connector I/O cable Touch Finder, Computer and Ethernet:1 Ethernet cable EtherCAT:2 EtherCAT cable LED display OR:Judgment result indicator ERR: Error indicator BUSY: BUSY indicator ETN:Ethernet communications indicator EtherCAT display –L/A IN (Link/Activity IN) ×1 L/A OUT (Link/Activity OUT) ×1 RUN ×1 ERR ×1 RatingsPower supply voltage21.6 to 26.4VDC (including ripple) Insulation resistance Between all lead wires and case: 0.5 M(at 250 V) Current consumption450mA max. (When the FL-series Strobe controller and lighting are used.) 250mA max. (When external lighting is not used.) Environmental immunity Ambient temperature range Operating: 0 to 50 °C, Storage: –20 to 65 °C (withno icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gas Vibration resistance (destruction) Shock resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions, 8 min each, 10 times 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward) Degree of protection IEC60529IP40 Materials Case: alminium die casting, Rear cover: alminium plate Weight Approx. 390 g (Sensor only)Approx. 480 g (Sensor only) Accessories Instruction Manual *1If a Touch Finder is used, results can be saved up to the capacity of an SD card. *2Encoder input specifications. *3The five output signals can be allocated for the judgements of individual inspection items. 328 FQ-MInspectionsystems Pulse input Specifications (When an open collector type encoder is used.) Item Specification Input voltage 24 VDC±10% 12 VDC±10% 5 VDC±5% Input current4.8 mA (at 24 VDC, typical value)2.4 mA (at 12 VDC, typical value) 1.0 mA (at 5 VDC, typical value) NPNON voltage*1 OFF voltage*2 4.8 V max. 2.4 V max. 1.0 V max. 19.2V min. 9.6 V min. 4.0 V min. PNP ON voltage*1 19.2V min. 9.6 V min. 4.0 V min. OFF voltage*2 4.8 V max. 2.4 V max. 1.0 V max. Maximum response frequency*3 50 kHz (I/O cable: when the FQ-MWD005 or FQ-MWDL005 cablesis used.) 20 kHz (I/O cable: when the FQ-MWD010 or FQ-MWDL010 cablesis used.) Input impedance5.1 k *1ON voltage: Voltage to change from OFF to ON state. The ON voltage is the difference of voltages between the GND terminal of the encoder power terminals and each input terminal. *2OFF voltage: Voltage to change from ON to OFF state. The ON voltage is the difference of voltages between the GND terminal of the encoder power terminals and each input terminal. *3Select maximum response frequency depending on length of the encoder cable and response frequency of the encoder. Pulse input Specifications (When a line-driver output type encoder is used.) Item Specification Input voltage EIA standard RS-422-A line driver level Input impedance*1 120 ±5% Differential input voltage0.2 V min. Hysteresis voltage50 mV Maximum response frequency*2 *1When terminating resistance function is used. 200 kHz (I/O cable: when the FQ-MWD005, FQ-MWDL005, FQ-MWD010, or FQ-MWDL010 cables is used.) *2Select maximum response frequency depending on length of the encoder cable and response frequency of the encoder. 329 FQ-MInspectionsystems Touch Finder Item TypeModel with DC power supplyModel with AC/DC/battery power supply Model FQ-MD30 FQ-MD31 Number of connectable Sensors2 max. Main functionsTypes of measurement displaysLast resultdisplay,Last NG display,trend monitor, histograms Types of display images Through, frozen, zoom-in, and zoom-out images Data loggingMeasurement results, measured images Menu languageEnglish, Japanese Indications LCDDisplaydevice 3.5-inch TFT color LCD Pixels320 × 240 Display colors16,777,216 BacklightLife expectancy*1 50,000 hours at 25°C Brightness adjustment Provided Screen saverProvided IndicatorsPower indicator (color: green) Error indicator (color: red) SD card accessindicator (color: yellow) Charge indicator (color: orange) POWER ERROR SD ACCESS –CHARGE Operation interface Touch screen MethodResistance film Life expectancy*2 1,000,000 operations External interfaceEthernet 100 BASE-TX/10 BASE-T SD card OmronSD card (Model: HMC-SD291) or a SDHC cardof Class4 or higher rating is recommended. RatingsPower supply voltageDC power connection20.4 to 26.4VDC (including ripple) AC adapter connection–100 to 240VAC, 50/60 Hz Battery connection–FQ-BAT1 Battery (1 cell, 3.7 V) Continuous operation on Battery*3 –1.5 h Environmental immunity Current consumption DC power connection:0.2 A Insulation resistanceBetween all lead wires and case: 0.5 M(at 250 V) Ambient temperature rangeOperating: 0 to 50°C Storage: –25 to 65°C (with no icing or condensation) Operating: 0 to 50°C when mounted to DIN Track or panel 0 to 40°C when operated on a Battery Storage: –25 to 65°C (with no icing or condensation) Environmental immunity Ambient humidity rangeOperating and storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gas Vibration resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm,X/Y/Z directions 8 min each, 10 times Shock resistance (destruction) 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward) Degree of protectionIEC 60529 IP20 Dimensions95 × 85 × 33 mm MaterialsCase: ABS Weight Approx. 270 g (without Battery and hand strap) Accessories Touch Pen (FQ-XT), Instruction Manual *1This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity. No guarantee is implied. The life of the backlight is greatly affected by the ambient temperature and humidity. It will be shorter at lower or higher temperatures. *2This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions. *3This value is only a guideline. No guarantee is implied. The value will be affected by the operating environment and operating conditions. 330 FQ-MInspectionsystems Battery Specifications Sysmac Studio ItemModelFQ-BAT1 Item Requirement Battery type Secondary lithium ion battery Nominal capacity1,800 mAh Rated voltage3.7 V Operating system (OS)*1, *2 Japanese or English system Windows XP (ServicePack 3 or higher, 32-bit version) /Vista (32-bit version) / 7 (32-bit/64-bit version) Dimensions 35.3 ×53.1 ×11.4 mm Ambient temperature range Operating: 0 to 40°C Storage: –25 to 65°C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Charging methodCharged in Touch Finder (FQ-MD31). AC adapter ([email protected]) is required. CPUWindows computers with Celeron 540 (1.8 GHz) or faster CPU. Core i5 M520 (2.4 GHz) or equivalent or faster recommended Main memory2 GB min. Hard disk At least 1.6 GB of available space*3 DisplayXGA 1,024 ×768, 1,600 million colors. WXGA 1,280 ×800 min. recommended Charging time*1 Battery backup life*2 2.0 h 300 charging cycles Disk driveDVD-ROM drive Communications portsUSB port corresponded to USB 2.0, or Ethernet port Weight50 g max. *1This value is only a guideline. No guarantee is implied. The value will be affected by oper- ating conditions. *2This is a guideline for the time required for the capacity of the Battery to be reduced to 60% of the initial capacity. No guarantee is implied.The value will be affected by the operating environment and operating conditions. *1Sysmac Studio Operating System Precaution: System requirements and hard disk space may vary with the system environment. *2The following restrictions apply when Sysmac Studio is used with Microsoft Windows Vista or Windows 7. Some Help files cannot be accessed. The Help files can be accessedif the Help program distributed by Microsoft for Windows (WinHlp32.exe) is installed. Refer to the Microsoft homepage listed below or contact Microsoft for details on installing the file. (The download page is automatically displayed if the Help files are opened while the user is connected to the Internet.) http://support.microsoft.com/kb/917607/en-us *3To use the file logging function, additional memory area to save the logging data is neces- sary. FQ-M SeriesEtherCAT Communications Specifications Item Specifications Communications standard IEC 61158 Type12 Physical layer 100BASE-TX (IEEE802.3) ConnectorM12 ×2 E-CAT IN:EtherCAT (IN) E-CAT OUT:EtherCAT (OUT) Communications media Use the cables for [email protected]@, or [email protected]@ series. Communications distance Use the communication cable within the length of [email protected]@ or [email protected]@ series cables. Process data Variable PDO Mapping Mailbox (CoE)Emergency messages, SDO requests, SDO responses, and SDO information Distributed clock Synchronization with DC mode 1 LED displayL/A IN (Link/Activity IN) × 1, L/A OUT (Link/Activity OUT) × 1, RUN × 1, ERR × 1 Version Information FQ-M Seriesand Programming Devices FQ-M Series Required Programming Device Sysmac Studio Standard Edition/Vision Edition Ver.1.00 Ver.1.01 or higher [email protected]@@(-M) [email protected]@@(-M)-ECT Not supportedSupported 331 FQ-MInspectionsystems Components and Functions Sensor (4) (6) (2) (5) (9) (10) (11) (8) (1)(3) (7) (7) No.NameDescription No.NameDescription (1) I/O Cable connector An I/O Cable is used to connect the Sensor to the power supply and external I/O. (9) Strobe controller connection holes Install the strobe controller in this part. FL-TCC1 canbe mounted. (2) Ethernet connectorAn Ethernet cable is used to connect the Sensor to (10) MeasurementOR Lit in orange while OR signalis ON. external devices such as PLCs, the Touch Finder, or computers. (3) Lighting connectorConnect an external lighting (strobe controller). process Operation indicators ETNLit in orange while in Ethernet communications. ERRORLit in red when an error occurs. BUSY Lit in green while the sensor is processing. (4) EtherCAT connector (IN)*1 Connect an EtherCAT compatible device. (11) EtherCAT L/A IN Lit in green when Link with EtherCAT (5) EtherCAT connector (OUT)*1 Connect an EtherCAT compatible device. (6) Node address switch*1 Set the node address for EtherCAT communications. (7) Installation holes Holes to install and secure the camera. (8) C-mount lens connection part Install the C-mount lens in this part. Determine the field of view depending on the measurement target and select a suitable CCTV lens (C-mounting lens). *[email protected]@@-ECT and [email protected]@@-M-ECT only. Operation indicators device is established and flickers in green when communicating (data IN). L/A OUT Lit in green when Link with EtherCAT device is established and flickers in green when communicating (data OUT). ECAT RUNLit in green when EtherCAT communication is available. ECAT ERRORLit in red when an EtherCAT communications error occurs. Touch Finder (3) (6)(7) (1) (4) (5) (2) (11) (8) (9) (12) (10) No.NameDescription No.NameDescription (1) Operation indicators POWER Lights green when the Touch Finder is turned ON. ERRORLights red when an error occurs. SD ACCESSLights yellow when an SD card is inserted. Flashes yellow when the SD card is being accessed. (6) Touch pen holderThe touch pen can be stored here when it is not being used. (7) Touch penUsed to operate the touch panel. (8) DC power supply connectorUsed to connect a DC power supply. (9) SliderUsed to mount the Touch Finder to a DIN Track. CHARGE*1 Lights orange when the Battery is charging. (10) Ethernet port Used when connecting the Touch Finder to the Sensor (2) LCD/touch panelDisplays the setting menu, measurement results, and images input by the camera. (3) SD card slot An SD card can be inserted. (4) Battery cover* The Battery is inserted behind this cover. Remove the cover when mounting or removing the Battery. (5) Power supply switch The Battery is inserted behind this cover. Remove the cover when mounting or removing the Battery. with an Ethernet cable. Insert the connector until it locks in place. (11) Strap holderThis is a holder for attaching the strap. (12) AC power supply connector*1Used to connect the AC adapter. *1Applicable to the FQ-MD31 only. *1Applicable to the FQ-MD31 only. 332
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