FQ-M Inspection systems FQ-M Vision sensor The new FQ-M series is a vision sensor designed specifically for Pick & Place applications. It comes with EtherCAT embedded and can be integrated easily into any environment. The FQ-M is compact, fast and includes an incremental encoder input for easy tracking calibration. Omron’s Sysmac Studio software is the perfect tool for configuring the FQ-M and is complemented by the TouchFinder console for on-site monitoring. Designed for motion tracking • Made specifically for pick & place applications • Connectivity with EtherCAT/Ethernet • Encoder input for conveyor tracking and calibration • Contour based object detection • Smart calibration wizard • Sysmac Studio software for vision system operation and setting System configuration EtherCAT connections Sysmac Studio * Standard Edition Vision Edition Touch Finder * EtherCAT Master + Machine Automation Controller NJ series Programmable Controllers CJ2 CPU Units Position Control Units CJ1W-NC@82 Industrial Switching Hubs for EtherNet/IP and Ethernet Standard Ethernet Cables FQ-M Ethernet Cables (RJ45/M12) FQ-M EtherCAT Cables (RJ45/M12) FQ-MS@@@-ECT FQ-MS@@@-M-ECT (With built-in EtherCAT slave function) Another slave (With built-in EtherCAT slave function) FQ-M EtherCAT Cables (M12/M12) FQ-M EtherCAT Cables (M12/RJ45) External Lightings (FL Series) Lighting Controllers FL-TCC1 FQ-M I/O Cables Power Supply 24 VDC Trigger input sensor Incremental rotary encoder PLC for I/O control Lighting Controller (FL-STC) * Sysmac Studio and Touch Finder can not be used together. When both are connected, Sysmac Studio will have a priority. When you use the Sysmac Studio Standard Edition and connect the FQ series and the Machine Automation Controller NJ-series, connect them with a general-purpose Ethernet cable or a USB cable. No-protocol Ethernet and PLC Link Connections Sysmac Studio * Vision Edition Touch Finder * Control PLC, Robot Controller, or Motion Controller Industrial Switching Hubs for EtherNet/IP and Ethernet Standard Ethernet Cables Standard Ethernet Cables FQ-M Ethernet Cables (RJ45/M12) Programmable Controllers CJ2 CPU Units FQ-M Ethernet Cables (RJ45/M12) FQ-MS@@@ FQ-MS@@@-M Robot controller FQ-M I/O Cables External Lightings (FL Series) Lighting Controllers FL-TCC1 Power Supply 24 VDC Trigger input sensor Incremental rotary encode PLC for I/O control Lighting Controller (FL-STC) * Sysmac Studio and Touch Finder can not be used together. When both are connected, Sysmac Studio will have a priority. Note: 1. EtherCAT and Ethernet (PLC Link) can not be used simultaneously. 2. It is not possible to configure and adjust the FQ-M via an NJ-series controller, when they are connected via an EtherCAT network. For configuration and adjustment of FQ-M, connect the FQ-M and a computer or a Touch Finder via an Ethernet network. Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products. Windows is registered trademarks of Microsoft Corporation in the USA and other countries. EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. 325 FQ-M Inspection systems Ordering Information Sensors Appearance Type Order code Color NPN EtherCAT communication function not provided FQ-MS120 PNP FQ-MS125 Monochrome NPN FQ-MS120-M PNP FQ-MS125-M Color NPN EtherCAT communication function provided FQ-MS120-ECT PNP FQ-MS125-ECT Monochrome NPN FQ-MS120-M-ECT PNP FQ-MS125-M-ECT Automation Software Sysmac Studio Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. Each model of licenses does not include any DVD. Product name Specifications Standards Order code Number of Media licenses Sysmac Studio Standard Edition Ver.1.@@*1 The Sysmac Studio provides an integrated development environment to set up, program, debug, and maintain NJ-series Controllers and other Machine Automation Controllers, as well as EtherCAT slaves. Sysmac Studio runs on the following OS. Windows XP (Service Pack 3 or higher, 32-bit version) / Vista (32-bit version)/7 (32-bit/64-bit version) The Sysmac Studio Standard Edition DVD includes Support Software to set up EtherNet/IP Units, DeviceNet slaves, Serial Communications Units, and Support Software for creating screens on HMIs (CX-Designer). For details, refer to the Sysmac Integrated Catalogue (P072). – (Media only) 1 license*2 DVD – SYSMAC-SE200D – – SYSMAC-SE201L Sysmac Studio Vision Edition Ver.1.@@ Sysmac Studio Vision Edition is a limited license that provides selected functions required for Vision Sensor FQ-M settings. Because this product is a license only, you need the Sysmac Studio Standard Edition DVD media to install it. 1 license – – SYSMAC-VE001L *1 The FQ-M series is supported by Sysmac Studio version 1.01 or higher. *2 Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses). Touch Finder Appearance Type Order code DC power supply FQ-MD30 AC/DC/battery*1 *1 AC Adapter and Battery are sold separately. FQ-MD31 Bend resistant Cables for FQ-M Series Appearance Type Order code For EtherCAT and Ethernet cable Angle: M12/ Straight: RJ45 Cable length: 5 m FQ-MWNL005 Cable length: 10 m FQ-MWNL010 For EtherCAT and Ethernet cable Straight type (M12/RJ45) Cable length: 5m FQ-WN005-E Cable length: 10 m FQ-WN010-E For EtherCAT cable Angle type (M12/M12) Cable length: 5 m FQ-MWNEL005 Cable length: 10 m FQ-MWNEL010 For EtherCAT cable Straight type (M12/M12) Cable length: 5m FQ-MWNE005 Cable length: 10 m FQ-MWNE010 I/O Cables Angle type Cable length: 5 m FQ-MWDL005 Cable length: 10 m FQ-MWDL010 Straight type Cable length: 5 m FQ-MWD005 Cable length: 10 m FQ-MWD010 326 FQ-M Inspection systems Accessories Appearance Type Order code For Touch Finder Panel Mounting Adapter FQ-XPM AC Adapter (for models for DC/AC/Battery) FQ-AC@*1 Battery (for models for DC/AC/Battery) Touch Pen (enclosed with Touch Finder) FQ-BAT1 FQ-XT Strap FQ-XH SD Card (2 GB) HMC-SD291 *1 AC Adapters for Touch Finder with DC/AC/Battery Power Supply. Select the model for the country in which the Touch Finder will be used. Plug type Voltage Certified standards Order code A 125 V max. PSE FQ-AC1 UL/CSA FQ-AC2 250 V max. CCC mark FQ-AC3 C 250 V max. – FQ-AC4 BF 250 V max. – FQ-AC5 O 250 V max. – FQ-AC6 Industrial Switching Hubs for EtherNet/IP and Ethernet Appearance Number of ports Failure detection Current consumption Order code 3 None 0.22 A W4S1-03B 5 None 0.22 A W4S1-05B Supported W4S1-05C Note: 1. Industrial switching hubs are cannot be used for EtherCAT. EtherCAT junction slaves Appearance Number of ports Power supply voltage Current consumption Order code 3 20.4 to 28.8 VDC (24 VDC –15% to 20%) 0.08 A GX-JC03 6 0.17 A GX-JC06 Note: 1. Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC@81/@82. 2. EtherCAT junction slaves cannot be used for EtherNet/IP and Ethernet. Cameras peripheral devices Type Order code Cameras peripheral devices CCTV Lenses 3Z4S-LE Series External Lightings FL Series Lighting Controllers For FL Series FL-TCC1 327 FQ-M Inspection systems Specifications Sensors Item Type EtherCAT communication function not provided EtherCAT communication function provided Color Monochrome Color Monochrome Model NPN FQ-MS120 FQ-MS120-M FQ-MS120-ECT FQ-MS120-M-ECT PNP FQ-MS125 FQ-MS125-M FQ-MS125-ECT FQ-MS125-M-ECT Field of vision, Installation distance Selecting a lens according to the field of vision and installation distance. Main functions Inspection items Shape search, Search, Labeling, Edge position Number of simultaneous 32 inspections Number of registered scenes 32 Image input Image processing method Real color Monochrome Real color Monochrome Image elements 1/3-inch color CMOS 1/3-inch monochrome CMOS 1/3-inch color CMOS 1/3-inch monochrome CMOS Image filter High dynamic range (HDR) and white balance High dynamic range (HDR) High dynamic range (HDR) and white balance High dynamic range (HDR) Shutter Electronic shutter select shutter speeds from 1/10 to 1/30000 (sec) Processing resolution 752 (H) × 480 (V) Pixel size 6.0 ( m) × 6.0 ( m) Frame rate (image read time) 60 fps (16.7 ms) External Lightings Connecting method Connection via a strobe light controller Connectable lighting FL series Data logging Measurement data In Sensor: Max. 32,000 items*1 Images In Sensor: 20 images*1 Measurement trigger I/O trigger, Encoder trigger, Communications trigger (Ethernet No-protocol, PLC Link, or EtherCAT) I/O specifications Input signals 9 signals Single measurement input (TRIG) Error clear input (IN0) Encoder counter reset input (IN1) Encoder input (A±, B±, Z±)*2 Output signals 5 signals*3 OUT0 Overall judgement output (OR) OUT1 Control output (BUSY) OUT2 Error output (ERROR) OUT3 (Shutter output: SHTOUT) OUT4 (Strobe trigger output: STGOUT) Ethernet specifications 100BASE-TX/10BASE-TX EtherCAT specifications – Dedicated protocol for EtherCAT 100BASE-TX Connection method Special connector cables Power supply and I/O: 1 Special connector I/O cable Touch Finder, Computer and Ethernet:1 Ethernet cable EtherCAT: 2 EtherCAT cable LED display OR: Judgment result indicator ERR: Error indicator BUSY: BUSY indicator ETN: Ethernet communications indicator EtherCAT display – L/A IN (Link/Activity IN) ×1 L/A OUT (Link/Activity OUT) ×1 RUN ×1 ERR ×1 Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple) Insulation resistance Between all lead wires and case: 0.5 M (at 250 V) Current consumption 450mA max. (When the FL-series Strobe controller and lighting are used.) 250mA max. (When external lighting is not used.) Environmental immunity Ambient temperature range Operating: 0 to 50 °C, Storage: –20 to 65 °C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gas Vibration resistance (destruction) Shock resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions, 8 min each, 10 times 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward) Degree of protection IEC60529 IP40 Materials Case: alminium die casting, Rear cover: alminium plate Weight Approx. 390 g (Sensor only) Approx. 480 g (Sensor only) Accessories Instruction Manual *1 If a Touch Finder is used, results can be saved up to the capacity of an SD card. *2 Encoder input specifications. *3 The five output signals can be allocated for the judgements of individual inspection items. 328 FQ-M Inspection systems Pulse input Specifications (When an open collector type encoder is used.) Item Specification Input voltage 24 VDC±10% 12 VDC±10% 5 VDC±5% Input current 4.8 mA (at 24 VDC, typical value) 2.4 mA (at 12 VDC, typical value) 1.0 mA (at 5 VDC, typical value) NPN ON voltage*1 OFF voltage*2 4.8 V max. 2.4 V max. 1.0 V max. 19.2 V min. 9.6 V min. 4.0 V min. PNP ON voltage*1 19.2 V min. 9.6 V min. 4.0 V min. OFF voltage*2 4.8 V max. 2.4 V max. 1.0 V max. Maximum response frequency*3 50 kHz (I/O cable: when the FQ-MWD005 or FQ-MWDL005 cables is used.) 20 kHz (I/O cable: when the FQ-MWD010 or FQ-MWDL010 cables is used.) Input impedance 5.1 k *1 ON voltage: Voltage to change from OFF to ON state. The ON voltage is the difference of voltages between the GND terminal of the encoder power terminals and each input terminal. *2 OFF voltage: Voltage to change from ON to OFF state. The ON voltage is the difference of voltages between the GND terminal of the encoder power terminals and each input terminal. *3 Select maximum response frequency depending on length of the encoder cable and response frequency of the encoder. Pulse input Specifications (When a line-driver output type encoder is used.) Item Specification Input voltage EIA standard RS-422-A line driver level Input impedance*1 120 ±5% Differential input voltage 0.2 V min. Hysteresis voltage 50 mV Maximum response frequency*2 *1 When terminating resistance function is used. 200 kHz (I/O cable: when the FQ-MWD005, FQ-MWDL005, FQ-MWD010, or FQ-MWDL010 cables is used.) *2 Select maximum response frequency depending on length of the encoder cable and response frequency of the encoder. 329 FQ-M Inspection systems Touch Finder Item Type Model with DC power supply Model with AC/DC/battery power supply Model FQ-MD30 FQ-MD31 Number of connectable Sensors 2 max. Main functions Types of measurement displays Last result display, Last NG display, trend monitor, histograms Types of display images Through, frozen, zoom-in, and zoom-out images Data logging Measurement results, measured images Menu language English, Japanese Indications LCD Display device 3.5-inch TFT color LCD Pixels 320 × 240 Display colors 16,777,216 Backlight Life expectancy*1 50,000 hours at 25°C Brightness adjustment Provided Screen saver Provided Indicators Power indicator (color: green) Error indicator (color: red) SD card access indicator (color: yellow) Charge indicator (color: orange) POWER ERROR SD ACCESS – CHARGE Operation interface Touch screen Method Resistance film Life expectancy*2 1,000,000 operations External interface Ethernet 100 BASE-TX/10 BASE-T SD card Omron SD card (Model: HMC-SD291) or a SDHC card of Class4 or higher rating is recommended. Ratings Power supply voltage DC power connection 20.4 to 26.4 VDC (including ripple) AC adapter connection – 100 to 240 VAC, 50/60 Hz Battery connection – FQ-BAT1 Battery (1 cell, 3.7 V) Continuous operation on Battery*3 – 1.5 h Environmental immunity Current consumption DC power connection: 0.2 A Insulation resistance Between all lead wires and case: 0.5 M (at 250 V) Ambient temperature range Operating: 0 to 50°C Storage: –25 to 65°C (with no icing or condensation) Operating: 0 to 50°C when mounted to DIN Track or panel 0 to 40°C when operated on a Battery Storage: –25 to 65°C (with no icing or condensation) Environmental immunity Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gas Vibration resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions 8 min each, 10 times Shock resistance (destruction) 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward) Degree of protection IEC 60529 IP20 Dimensions 95 × 85 × 33 mm Materials Case: ABS Weight Approx. 270 g (without Battery and hand strap) Accessories Touch Pen (FQ-XT), Instruction Manual *1 This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity. No guarantee is implied. The life of the backlight is greatly affected by the ambient temperature and humidity. It will be shorter at lower or higher temperatures. *2 This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions. *3 This value is only a guideline. No guarantee is implied. The value will be affected by the operating environment and operating conditions. 330 FQ-M Inspection systems Battery Specifications Sysmac Studio ItemModel FQ-BAT1 Item Requirement Battery type Secondary lithium ion battery Nominal capacity 1,800 mAh Rated voltage 3.7 V Operating system (OS)*1, *2 Japanese or English system Windows XP (Service Pack 3 or higher, 32-bit version) /Vista (32-bit version) / 7 (32-bit/64-bit version) Dimensions 35.3 ×53.1 ×11.4 mm Ambient temperature range Operating: 0 to 40°C Storage: –25 to 65°C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Charging method Charged in Touch Finder (FQ-MD31). AC adapter (FQ-AC@) is required. CPU Windows computers with Celeron 540 (1.8 GHz) or faster CPU. Core i5 M520 (2.4 GHz) or equivalent or faster recommended Main memory 2 GB min. Hard disk At least 1.6 GB of available space*3 Display XGA 1,024 ×768, 1,600 million colors. WXGA 1,280 ×800 min. recommended Charging time*1 Battery backup life*2 2.0 h 300 charging cycles Disk drive DVD-ROM drive Communications ports USB port corresponded to USB 2.0, or Ethernet port Weight 50 g max. *1 This value is only a guideline. No guarantee is implied. The value will be affected by oper- ating conditions. *2 This is a guideline for the time required for the capacity of the Battery to be reduced to 60% of the initial capacity. No guarantee is implied.The value will be affected by the operating environment and operating conditions. *1 Sysmac Studio Operating System Precaution: System requirements and hard disk space may vary with the system environment. *2 The following restrictions apply when Sysmac Studio is used with Microsoft Windows Vista or Windows 7. Some Help files cannot be accessed. The Help files can be accessed if the Help program distributed by Microsoft for Windows (WinHlp32.exe) is installed. Refer to the Microsoft homepage listed below or contact Microsoft for details on installing the file. (The download page is automatically displayed if the Help files are opened while the user is connected to the Internet.) http://support.microsoft.com/kb/917607/en-us *3 To use the file logging function, additional memory area to save the logging data is neces- sary. FQ-M Series EtherCAT Communications Specifications Item Specifications Communications standard IEC 61158 Type12 Physical layer 100BASE-TX (IEEE802.3) Connector M12 ×2 E-CAT IN:EtherCAT (IN) E-CAT OUT:EtherCAT (OUT) Communications media Use the cables for FQ-MWN@@, or FQ-WN@@ series. Communications distance Use the communication cable within the length of FQ-MWN@@ or FQ-WN@@ series cables. Process data Variable PDO Mapping Mailbox (CoE) Emergency messages, SDO requests, SDO responses, and SDO information Distributed clock Synchronization with DC mode 1 LED display L/A IN (Link/Activity IN) × 1, L/A OUT (Link/Activity OUT) × 1, RUN × 1, ERR × 1 Version Information FQ-M Series and Programming Devices FQ-M Series Required Programming Device Sysmac Studio Standard Edition/Vision Edition Ver.1.00 Ver.1.01 or higher FQ-MS@@@(-M) FQ-MS@@@(-M)-ECT Not supported Supported 331 FQ-M Inspection systems Components and Functions Sensor (4) (6) (2) (5) (9) (10) (11) (8) (1) (3) (7) (7) No. Name Description No. Name Description (1) I/O Cable connector An I/O Cable is used to connect the Sensor to the power supply and external I/O. (9) Strobe controller connection holes Install the strobe controller in this part. FL-TCC1 can be mounted. (2) Ethernet connector An Ethernet cable is used to connect the Sensor to (10) Measurement OR Lit in orange while OR signal is ON. external devices such as PLCs, the Touch Finder, or computers. (3) Lighting connector Connect an external lighting (strobe controller). process Operation indicators ETN Lit in orange while in Ethernet communications. ERROR Lit in red when an error occurs. BUSY Lit in green while the sensor is processing. (4) EtherCAT connector (IN)*1 Connect an EtherCAT compatible device. (11) EtherCAT L/A IN Lit in green when Link with EtherCAT (5) EtherCAT connector (OUT)*1 Connect an EtherCAT compatible device. (6) Node address switch*1 Set the node address for EtherCAT communications. (7) Installation holes Holes to install and secure the camera. (8) C-mount lens connection part Install the C-mount lens in this part. Determine the field of view depending on the measurement target and select a suitable CCTV lens (C-mounting lens). *1 FQ-MS@@@-ECT and FQ-MS@@@-M-ECT only. Operation indicators device is established and flickers in green when communicating (data IN). L/A OUT Lit in green when Link with EtherCAT device is established and flickers in green when communicating (data OUT). ECAT RUN Lit in green when EtherCAT communication is available. ECAT ERROR Lit in red when an EtherCAT communications error occurs. Touch Finder (3) (6) (7) (1) (4) (5) (2) (11) (8) (9) (12) (10) No. Name Description No. Name Description (1) Operation indicators POWER Lights green when the Touch Finder is turned ON. ERROR Lights red when an error occurs. SD ACCESS Lights yellow when an SD card is inserted. Flashes yellow when the SD card is being accessed. (6) Touch pen holder The touch pen can be stored here when it is not being used. (7) Touch pen Used to operate the touch panel. (8) DC power supply connector Used to connect a DC power supply. (9) Slider Used to mount the Touch Finder to a DIN Track. CHARGE*1 Lights orange when the Battery is charging. (10) Ethernet port Used when connecting the Touch Finder to the Sensor (2) LCD/touch panel Displays the setting menu, measurement results, and images input by the camera. (3) SD card slot An SD card can be inserted. (4) Battery cover* The Battery is inserted behind this cover. Remove the cover when mounting or removing the Battery. (5) Power supply switch The Battery is inserted behind this cover. Remove the cover when mounting or removing the Battery. with an Ethernet cable. Insert the connector until it locks in place. (11) Strap holder This is a holder for attaching the strap. (12) AC power supply connector*1 Used to connect the AC adapter. *1 Applicable to the FQ-MD31 only. *1 Applicable to the FQ-MD31 only. 332
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