ZW Confocal fiber sensor Ultra-compact, lightweight sensor measures any material Ordering information The ZW confocal fiber displacement sensor delivers stable, non-contact, in-line measurement of heights, thicknesses and other dimensions. It solves the problems of traditional laser triangulation sensors: deviation between different material and inclination tolerance. The compact sensing head has no electronic parts to eliminate problems of installation space and mutual interference, electrical/magnetic noise, temperature rise and mechanical positioning. • Minimum resolution: 0.01 μm • Ultra-compact sensing head: 24 × 24 mm weighs only 105 g • High flexibility robotic cable from sensor to controller, extends 32 m • Mount sensing head one time: no need to re-tune for changing materials • Separate amplifier provides white LED light source, spectroscope and processor to convert reflected color light to distance • Automation Software Sysmac Studio simplifies system operation and setting Sensor heads Type Measuring range Spot diameter Static resolution Order code*1 Straight type 7±0.3 mm 18 μm dia. 0.01 μm*2/0.25 μm ZW-S07 20±1 mm 40 μm dia. 0.02 μm*2/0.25 μm ZW-S20 30±3 mm 60 μm dia. 0.06 μm*2/0.25 μm ZW-S30 40±6 mm 80 μm dia. 0.08 μm*2/0.25 μm ZW-S40 Right-angle type 7±0.3 mm 18 μm dia. 0.25 μm ZW-SR07 20±1 mm 40 μm dia. 0.25 μm ZW-SR20 40±6 mm 80 μm dia. 0.25 μm ZW-SR40 *1 When ordering, specify the cable length (0.3 m, 2.0 m). *2 The high resolution types are subject to the export control restrictions Controller with EtherCAT Power supply Output type Order code 24 VDC NPN ZW-CE10T/ZW-C10*1 PNP ZW-CE15T/ZW-C15*1 *1 The high resolution types are subject to the export control restrictions Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Please contact your OMRON sales representative for details. Cable Item Cable length Order code Sensor Head - Controller Extension Fiber Cable (flexible cable) (Fiber Adapter ZW-XFC provided) 2 m ZW-XF02R 5m ZW-XF05R 10 m ZW-XF10R 20 m ZW-XF20R 30 m ZW-XF30R Fiber Adapter (between Sensor Head pre-wired cable and Extension Fiber Cable) – ZW-XFC Parallel cable for ZW-CE1@ 32-pole*1 2m ZW-XCP2E RS-232C Cable for personal computer 2 m ZW-XRS2 RS-232C Cable for PLC/programmable terminal 2 m ZW-XPT2 *1 A parallel cable for Controllers with binary outputs is also available (ZW-XCP2). Please contact your OMRON sales representative for details. Automation Software Sysmac Studio Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. Each model of licenses does not include any DVD. Product name Specifications Order code Number of licenses Media Sysmac Studio The Sysmac Studio provides an integrated development environment to set up, – DVD SYSMAC-SE200D Standard Edition Ver.1.@@ *1 program, debug, and maintain NJ-series controllers and other machine auto- mation controllers, as well as EtherCAT slaves. Sysmac Studio runs on the following OS. Windows XP (Service Pack 3 or higher, 32-bit version)/Vista (32-bit version)/ 7 (32-bit/64-bit version) (Media only) 1 license*2 – SYSMAC-SE201L Sysmac Studio Measurement Sensor Edition Ver.1.@@ *3 This software provides functions of the Measurement Sensor Edition. Refer to Sysmac Catalog (P072) for details such as supported models and functions. Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW-series Displacement Sensor settings. Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it. 1 license – SYSMAC-ME001L 3 licenses – SYSMAC-ME003L *1 ZW-series is supported by Sysmac Studio version 1.05 or higher. *2 Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses). *3 Setting Software Smart Monitor ZW is also available (ZW-SW101). Please contact your OMRON representative for details. 384 ZW Confocal fiber sensor Setting software Accessories Item Order code Smart Monitor ZW ZW-SW101 Recommended EtherCAT communications cables Item Order code Fiber Connector Cleaner ZW-XCL Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT. Cable with connectors Item Recommended manufacturer Cable length (m)*1 Order code Standard type Cable with connectors on both ends (RJ45/RJ45) Wire gauge and number of pairs: AWG27, 4-pair Cable Cable Sheath material: LSZH*2 Cable color: Yellow *3 Rugged type Cable with connectors on both ends (RJ45/RJ45) Wire gauge and number of pairs: AWG22, 2-pair cable Rugged type Cable with connectors on both ends (M12 Straight/RJ45) Wire gauge and number of pairs: AWG22, 2-pair cable Rugged type Cable with connectors on both ends (M12 Right-angle/RJ45) Wire gauge and number of pairs: AWG22, 2-pair cable *1 Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available. Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available. OMRON 0.3 XS6W-6LSZH8SS30CM-Y 0.5 XS6W-6LSZH8SS50CM-Y 1 XS6W-6LSZH8SS100CM-Y 2 XS6W-6LSZH8SS200CM-Y 3 XS6W-6LSZH8SS300CM-Y 5 XS6W-6LSZH8SS500CM-Y OMRON 0.3 XS5W-T421-AMD-K 0.5 XS5W-T421-BMD-K 1 XS5W-T421-CMD-K 2 XS5W-T421-DMD-K 5 XS5W-T421-GMD-K 10 XS5W-T421-JMD-K OMRON 0.3 XS5W-T421-AMC-K 0.5 XS5W-T421-BMC-K 1 XS5W-T421-CMC-K 2 XS5W-T421-DMC-K 5 XS5W-T421-GMC-K 10 XS5W-T421-JMC-K OMRON 0.3 XS5W-T422-AMC-K 0.5 XS5W-T422-BMC-K 1 XS5W-T422-CMC-K 2 XS5W-T422-DMC-K 5 XS5W-T422-GMC-K 10 XS5W-T422-JMC-K *2 The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3 Cables colors are available in blue, yellow, or Green Note: For details, refer to Cat.No.G019. Cables/connectors Wire gauge and number of pairs: AWG24, 4-pair cable Industrial switching hubs for Ethernet Number of Failure detection Current Order code Item Recommended manufacturer Order code ports consumption Cables Hitachi Cable, Ltd. NETSTAR-C5E SAB 0.5 4P*1 Kuramo Electric Co. KETH-SB*1 SWCC Showa Cable Systems Co. FAE-5004*1 RJ45 connectors Panduit Corporation MPS588-C*1 *1 We recommend you to use above cable and connector together. 3 None 0.22 A W4S1-03B 5 None 0.22 A W4S1-05B Supported W4S1-05C Note: Industrial switching hubs are cannot be used for EtherCAT. EtherCAT junction slaves Wire gauge and number of pairs: AWG22, 2-pair cable Number of Power supply voltage Current Order code Item Recommended manufacturer Order code Cables Kuramo Electric Co. KETH-PSB-OMR*1 ports 3 20.4 to 28.8 VDC (24 VDC –15 to 20%) consumption 0.08 A GX-JC03 RJ45 Assembly connector Nihon Electric Wire&Cable Co.,Ltd. PNET/B*1 OMRON XS6G-T421-1*1 6 0.17 A GX-JC06 Note: 1 Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC_81/_82. *1 We recommend you to use above cable and connector together. 2 EtherCAT junction slaves cannot be used for EtherNet/IP™ and Ethernet. Note: Connect both ends of cable shielded wires to the connector hoods. 385 ZW Confocal fiber sensor Specifications Sensor head Item ZW-S07 ZW-S20 ZW-S30 ZW-S40 ZW-SR07 ZW-SR20 ZW-SR40 Measuring center distance 7 mm 20 mm 30 mm 40 mm 7 mm 20 mm 40 mm Measuring range 0.3 mm 1 mm 3 mm 6 mm 0.3 mm 1 mm 6 mm Static resolution *1 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm Linearity *2 0.8 μm 1.2 μm 4.5 μm 7.0 μm 1.1 μm 1.6 μm 9.3 μm Spot diameter *3 Near 20 μm dia. 45 μm dia. 70 μm dia. 90 μm dia. 20 μm dia. 45 μm dia. 90 μm dia. Center 18 μm dia. 40 μm dia. 60 μm dia. 80 μm dia 18 μm dia. 40 μm dia. 80 μm dia Far 20 μm dia. 45 μm dia. 70 μm dia. 90 μm dia 20 μm dia. 45 μm dia. 90 μm dia Measuring cycle 500 μs to 10 ms Operating ambient illumination Illumination on object surface 10,000 lx or less: incandescent light Ambient temperature range Operating: 0 to 50C, Storage: 15 to 60C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Degree of protection IP40 (IEC60529) Vibration resistance (destructive) 10 to 150 Hz, 0.35 mm single amplitude, 80 min each in X, Y, and Z directions Shock resistance (destructive) 150 m/s2 3 times each in six directions (up/down, left/right, forward/backward) Temperature characteristic *4 0.6 μm/C (0.45 μm/°C) 1.5 μm/C (1.0 μm/°C) 2.8 μm/C (2.0 μm/°C) 4.8 μm/C (3.8 μm/°C) 0.6 μm/C (0.45 μm/°C) 1.5 μm/C (1.0 μm/°C) 4.8 μm/C (3.8 μm/°C) Materials Case: aluminum die-cast Fiber cable sheat: PVC Calibration ROM: PC Fiber cable length 0.3 m, 2 m (Flex-resistant cable) Fiber cable minimum bending radius 20 mm Insulation resistance (Calibration ROM) Between case and all terminals: 20 M (by 250 V megger) Dielectric strength (Calibration ROM) Between case and all terminals: 1,000 VAC, 50/60 Hz, 1 min Weight Approx. 105 g (Chassis, fiber cable total) Accessories included with sensor head Instruction sheet, Fixing screw (M2) for Calibration ROM, Precautions for correct use *1. Capacity value when Omron standard mirror surface target is measured at the measurement center distance as the average of 4,096 times. *2. Material setting for the Omron standard mirror surface target: Error from an ideal straight line when measuring on mirror surface. The reference values for linearity when targets to measure other than the above are as in the table below Item ZW-S07 ZW-S20 ZW-S30 ZW-S40 ZW-SR07 ZW-SR20 ZW-SR40 Glass 1.0 μm 1.2 μm 4.5 μm 7.0 μm 1.1 μm 1.6 μm 9.3 μm SUS BA 1.2 μm 1.4 μm 5.5 μm 8.5 μm 1.2 μm 1.8 μm 9.3 μm White ceramic 1.6 μm 1.7 μm 6.4 μm 9.5 μm 1.6 μm 1.9 μm 11.0 μm *3. Capacity value defined by 1/e² (13.5%) of the center optical intensity in the measured area. *4. Temperature characteristic at the measurement center distance when the sensor head and the target are fastened with an aluminum jig and the sensor head and the controller are set in the same temperature environment. Figures in parentheses are converted value obtained by subtracting the effect of expansion or contraction of the aluminum jig itself. Automation software Sysmac Studio System requirements Item Condition Operating system (OS)*1,*2 Windows XP (Service Pack 3 or higher, 32-bit version)/Vista(32-bit version)/7(32-bit/64-bit version) CPU Windows computers with Celeron 540 (1.8 GHz) or faster CPU. Core i5 M520 (2.4 GHz) or equivalent or faster recommended Main memory 2 GB min. Recommended video memory/video card for using 3D motion trace Video memory: 512 MB min. Video card: Either of the following video cards: • NVIDIA GeForce 200 Series or higher • ATI RadeonHD5000 Series or higher Hard disk At least 1.6 GB of available space Display XGA 1024 × 768, 16 million colors. WXGA 1280 × 800 min. recommended Disk drive DVD-ROM drive Communication ports USB port corresponded to USB 2.0, or Ethernet port*3 Supported languages Japanese, English, German, French, Italian, Spanish, simplified Chinese, traditional Chinese, Korean *1 Sysmac Studio operating system precaution: System requirements and hard disk space may vary with the system environment. *2 The following restrictions apply when Sysmac Studio is used with Microsoft Windows Vista or Windows 7. Some Help files cannot be accessed. The Help files can be accessed if the Help program distributed by Microsoft for Windows (WinHlp32.exe) is installed. Refer to the Microsoft homepage listed below or contact Microsoft for details on installing the file. (The download page is automatically displayed if the Help files are opened while the user is connected to the Internet.) http://support.microsoft.com/kb/917607/en-us *3 Refer to the hardware manual for your Controller for hardware connection methods and cables to connect the computer and Controller. 386 ZW Confocal fiber sensor Setting software Smart Monitor ZW ZW-SW101 System requirements Item Condition Operating System(OS) Windows 7 (32 or 64-bit version) Windows XP (Service Pack3 or more, 32-bit version) CPU Intel Pentium III, 850 MHz or more (2 GHz or more is recommended.) Main memory 1 GB or more Hard disk 50 MB or more Display 1024 768 dots or more, 16 million colors or more Supported languages Japanese/English Communication port Ethernet port Controller Item ZW-CE10T ZW-CE15T Input/Output type NPN PNP Number of connected sensor heads 1 per Controller Sensor head compatibility Available Light source for measurement White LED Segment display Main display 11-segment red display, 6 digits Sub-display 11-segment green display, 6 digits LED display Status indicators HIGH (orange), PASS (green), LOW (orange), STABILITY (green), ZERO (green), ENABLE (green), THRESHOLD-H (orange), THRESHOLD-L (orange), RUN (green) EtherCAT indicators L/A IN (Link Activity IN) (green), L/O OUT (Link Activity OUT) (green), ECAT RUN (green), ECAT ERR (red) External interface Ethernet 100BASE-TX, 10BASE-T, No-protocol communications (TCP/UDP), EtherNet/IPTM EtherCAT EtherCAT-specific protocol 100BASE-TX RS-232C 115,200 bps max. Analog output Analog voltage output (OUT1V) –10 to 10 V, output impedance: 100 terminal block Analog current output (OUT1A) 4 to 20 mA, maximum load resistance: 300 32-pole extension connector Judgment output (HIGH1/PASS1/LOW1) BUSY output (BUSY1) ALARM output (ALARM1) ENABLE output (ENABLE) Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 1.2 V or less Leakage voltage when turning OFF: 0.1 mA or les LED OFF input (LED OFF1) DC input system ZERO RESET input (ZERO) TIMING output (TIMING1) RESET output (RESET1) Bank Selected bank output (BANK_OUT 1 to 3) Selected bank input (BANK_SEL 1 to 3) Input voltage: 24 VDC –10% (21.6 to 26.4 VDC) Input current: 7 mA Typ. (24 VDC) Voltage/Current when turning ON: 19 V/3 mA or more Voltage/Current when turning OFF: 5 V/1 mA or less Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 1.2 V or less Leakage voltage when turning OFF: 0.1 mA or less DC input system Input voltage: 21.6 to 26 VDC Input current: 7 mA Typ. (24 VDC) Voltage/Current when turning ON: 19 V/3 mA or more Voltage/Current when turning OFF: 5 V/1 mA or less Main functions Exposure time Auto/Manual Measuring cycle 500μs to 10 ms Material setting Standard/Mirror/Diffusion surfaces Measurement Item Height/Thickness/Calculation Filtering Median/Average/Differentiation/High pass/Low pass/Band pass Outputs Scaling/Different holds/Zero reset/Logging for a measured value Display Measured value/Threshold value/Analog output voltage or current value/Judgment result/Resolution/Exposure time Number of configurable banks Max. 8 banks Task process Multi-task (up to 4 tasks per bank) System Save/Initialization/Display measurement information/Communication settings/Sensor Head calibration/Key-lock/ Trigger-key input Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple) Current consumption 600 mA max. Insulation resistance Across all lead wires and controller case: 20 M(by 250 V megger) Dialectic strength Across all lead wires and controller case: 1,000 VAC, 50/60 Hz, 1 min. Environmen- tal Degree of protection IP20 (IEC60529) Vibration resistance (destructive) 10 to 55 Hz, 0.35-mm single amplitude, 50 min each in X, Y, and Z directions Shock resistance (destructive) 150 m/s2, 3 times each in six directions (up/down, left/right, forward/backward) Ambient temperature Operating: 0 to 40C Storage: –15 to 60C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Grounding D-type grounding (Grounding resistance of 100 or less) Note: For conventional Class D grounding Materials Case: PC 387 ZW Confocal fiber sensor Item ZW-CE10T ZW-CE15T Weight Approx. 750 g (main unit only), approx. 150 g (Parallel cable) Accessories included with controller Instruction sheet, Member registration sheet, Parallel cable ZW-XCP2E Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Please contact your OMRON sales representative for details. ZW series EtherCAT communications specifications Item Specification Communications standard IEC61158 Type12 Physical layer 100BASE-TX (IEEE802.3) Connectors RJ45 2 ECAT IN: EtherCAT input ECAT OUT: EtherCAT output Communications media Category 5 or higher (cable with double, aluminum tape and braided shielding) is recommended. Communications distance Distance between nodes: 100 m max. Process data Variable PDO mapping Mailbox (CoE) Emergency messages, SDO requests, SDO responses, and SDO information Distributed clock Synchronization in DC mode. LED display L/A IN (Link/Activity IN) 1, AL/A OUT (Link/Activity OUT) 1, AECAT RUN 1, AECAT ERR 1 388
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