Product name
Eaton ESR5 Contact expansion module
Product Length/Depth
114.5 millimetre
Product height
99 millimetre
Product width
22.5 millimetre
Product weight
0.173 kilogram
Certifications
UL 508
EN 50178
EN ISO 13849-1
CE
Certified by UL for use in Canada
CSA-C22.2 No. 14-95
IEC/EN 60204
2014/30/EU
IEC 61508, Parts 1-7
UL Category Control No.: NKCR; NKCR7
UL report applies to both US and Canada
IEC 62061
UL
UL File No.: E29184
CSA Class No.: 3211-83; 3211-03
Machines 2006/42/EG
Product Type
Contact expansion module
Catalog Notes
The base unit determines the maximum stop category according to IEC 61508 and IEC 60204
Electric connection type
Screw connection
Features
Feedback current path
Safe insulation
6 kV between input circuit / NC contacts, and enable current paths
Basic insulation
Reinforced insulation
Fitted with:
Approval for TÜV
Detachable clamps
Approval according to UL
Feedback circuit
Functions
1-channel
Time function
Material
Contacts: silver tin oxide, gold plated (AgSnO2, 0.2 µm Au)
Enclosure: Polyamide (PA), not reinforced
Connection type
M3 screw terminals
Current consumption
94 mA, DC
94 mA, AC
Degree of protection
IP20
Installation location: ≥ IP54
Enclosure: IP20
Terminals: IP20
Emitted interference
According to EN 61000-6-4
Interference immunity
According to EN 61000-6-2
LED indicator
Status indication of SmartWire-DT network: Green LED
Lifespan, mechanical
10,000,000 Operations
Mounting method
Rail mounting possible
Top-hat rail fixing (according to IEC/EN 60715, 35 mm)
Power loss
Normally 4.52 W
Product category
Electronic safety relays
Protection
Finger and back-of-hand proof, Protection against direct contact when actuated from front (EN 50274)
Rated impulse withstand voltage (Uimp)
4000 V AC
Safety parameter (EN ISO 13849-1)
300,000 switching cycles, B10d
PL d, Performance level
Cat. 3, Category
Safety parameter (IEC 62061)
SIL 3, Safety integrity level, In accordance with IEC 61508
SILCL 3, Safety integrity level claim limit
SILCL 2, Safety integrity level claim limit
SIL 2, Safety integrity level, In accordance with IEC 61508
13.5 x 10-10, PFHd, Probability of failure per hour
Cat. 3, Category
Stop category (IEC 60204)
1
Suitable for
Safety relay contact expansion block per DIN EN60204-1/VDE 0113 Part 1 for contact multiplication
Monitoring of position switches
Monitoring of emergency-stop circuits
The expansion unit can be used for contact multiplication for emergency stop relays and two-hand controls
Switching frequency
Max. 0.5 Hz, Input data
Ambient conditions, mechanical
Mounting position
As required
Prooftest
67 Months (Low Demand)
240 Months (High Demand)
Switching capacity
3 A at 3600 O/h, AC-15 at 230 V, Outputs
In accordance with IEC 60947-5-1, Outputs
0.4 W
3 A at 3600 O/h, DC-13 at 24 V, Outputs
Vibration resistance
10 - 150 Hz, Amplitude: 0.15 mm, Acceleration: 2 g, (IEC/EN 60068-2-6)
Climatic environmental conditions
Air pressure
795 - 1080 hPa (operation)
Ambient operating temperature - min
-20 °C
Ambient operating temperature - max
55 °C
Ambient storage temperature - min
-40 °C
Ambient storage temperature - max
70 °C
Climatic proofing
Damp heat, constant, to IEC 60068-2-3
Dry heat to IEC 60068-2-2
Environmental conditions
Condensation: Non-condensing
Clearance in air and creepage distances according to EN 50178, UL 508, CSA C22.2, No. 14-95
Operating temperature - min
-20 °C
Operating temperature - max
55 °C
Terminal capacity
1 x (0.2 – 2.5) mm², solid
1 x (0.25 – 2.5) mm², flexible with ferrule
2 x (0.25 – 1) mm², flexible with ferrule
24 - 12 AWG, solid or stranded
2 x (0.2 – 1) mm², solid
Stripping length (main cable)
7 mm
Screwdriver size
0.6 x 3.5 mm, Terminal screws
2, Terminal screw, Pozidriv screwdriver
Tightening torque
0.6 Nm, Screw terminals
Inrush current
0.025 - 6 A (N/O)
0.025 - 3 A (N/C)
Power supply circuit
2 W (DC operated)
Rated control supply voltage (Us) at AC, 50 Hz - min
0 V
Rated control supply voltage (Us) at AC, 50 Hz - max
26.4 V
Rated control supply voltage (Us) at AC, 60 Hz - min
20.4 V
Rated control supply voltage (Us) at AC, 60 Hz - max
26.4 V
Rated control supply voltage (Us) at DC - min
0 V
Rated control supply voltage (Us) at DC - max
24 V
Rated insulation voltage (Ui)
250 V
Rated operational voltage
24 V DC (power supply)
230 V AC
Short-circuit protection
Fuse 4 A gL/gG (Signal current paths), For output circuits, External
Fuse 10 A gL/gG (Enable current paths), For output circuits, External
Short-circuit protection rating
10A gL/gG, NEOZED (N/O), Output fuse, External, Output data
4A gL/gG, NEOZED (N/C), Output fuse, External, Output data
Breaking power
1500 VA max., Output data, resistive load (τ = 0 ms), at 250 V AC (for N/C contacts 65 - 66)
288 W max., Output data, resistive load (τ = 0 ms), at 48 V DC (for N/C contacts 65 - 66)
40 W max., Output data, inductive load (τ = 40 ms), at 48 V DC
35 W max., Output data, inductive load (τ = 40 ms), at 110 V DC
144 W max. resistive load (τ = 0 ms), at 24 V DC (for N/C contacts 65 - 66)
33 W max., Output data, inductive load (τ = 40 ms), at 220 V DC
77 W max., Output data, resistive load (τ = 0 ms), at 110 V DC
88 W max., Output data, resistive load (τ = 0 ms), at 220 V DC
48 W max., Output data, inductive load (τ = 40 ms), at 24 V DC
Feedback current path
Delayed feedback current path
Input
∞ ms, Simultaneity for inputs 1/2
Number of inputs
1-channel
Number of outputs (safety related, delayed) with contact
4
Number of outputs (safety related, undelayed) with contact
0
Number of outputs (signaling function, delayed) with contact
1
Number of outputs (signaling function, undelayed) with contact
0
Off-delay
0.3 - 3 s (± 50 %)
Pick-up time
20 ms typ. (K1, K2 - for UN automatic mode)
20 ms typ. (at Uₑ in automatic mode)
20 ms typ. (K1, K2 - for UN manual operation)
20 ms typ. (at Uₑ in manual mode)
Quadratic summation current
50 A² (ITH² = I1² + I2² + I3² + I4²)
Uninterrupted current
3 A N/C, Limiting continuous current
6 A N/O, Limiting continuous current
Equipment heat dissipation, current-dependent Pvid
0 W
Heat dissipation capacity Pdiss
0 W
Heat dissipation per pole, current-dependent Pvid
0 W
Rated operational current for specified heat dissipation (In)
0 A
Static heat dissipation, non-current-dependent Pvs
4.52 W
10.2.2 Corrosion resistance
Meets the product standard's requirements.
10.2.3.1 Verification of thermal stability of enclosures
Meets the product standard's requirements.
10.2.3.2 Verification of resistance of insulating materials to normal heat
Meets the product standard's requirements.
10.2.3.3 Resist. of insul. mat. to abnormal heat/fire by internal elect. effects
Meets the product standard's requirements.
10.2.4 Resistance to ultra-violet (UV) radiation
Meets the product standard's requirements.
10.2.5 Lifting
Does not apply, since the entire switchgear needs to be evaluated.
10.2.6 Mechanical impact
Does not apply, since the entire switchgear needs to be evaluated.
10.2.7 Inscriptions
Meets the product standard's requirements.
10.3 Degree of protection of assemblies
Does not apply, since the entire switchgear needs to be evaluated.
10.4 Clearances and creepage distances
Meets the product standard's requirements.
10.5 Protection against electric shock
Does not apply, since the entire switchgear needs to be evaluated.
10.6 Incorporation of switching devices and components
Does not apply, since the entire switchgear needs to be evaluated.
10.7 Internal electrical circuits and connections
Is the panel builder's responsibility.
10.8 Connections for external conductors
Is the panel builder's responsibility.
10.9.2 Power-frequency electric strength
Is the panel builder's responsibility.
10.9.3 Impulse withstand voltage
Is the panel builder's responsibility.
10.9.4 Testing of enclosures made of insulating material
Is the panel builder's responsibility.
10.10 Temperature rise
The panel builder is responsible for the temperature rise calculation. Eaton will provide heat dissipation data for the devices.
10.11 Short-circuit rating
Is the panel builder's responsibility. The specifications for the switchgear must be observed.
10.12 Electromagnetic compatibility
Is the panel builder's responsibility. The specifications for the switchgear must be observed.
10.13 Mechanical function
The device meets the requirements, provided the information in the instruction leaflet (IL) is observed.