ZW-XF05R 378707 OMRON Advanced sensors, robotic 5m extension cable for ZW View larger
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ZW-XF05R 378707 OMRON Advanced sensors, robotic 5m extension cable for ZW

ZW-XF05R

378707

OMRON

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Advanced sensors, robotic 5m extension cable for ZW

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Monitoring Products Measurement

Measurement sensors - Laser displacement sensor - OMRON

Measurement sensors - Laser displacement sensor - ZX2 - OMRON

* Brand new produt in its original packing covered by the warranties and certifications provided by OMRON

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ZW Confocal fiber sensor
Ultra-compact, lightweight sensor measures any material
Ordering information
The ZW confocal fiber displacement sensor delivers stable, non-contact, in-line
measurement of heights, thicknesses and other dimensions. It solves the problems of traditional laser triangulation sensors: deviation between different material and
inclination tolerance. The compact sensing head has no electronic parts to eliminate problems of installation space and mutual interference, electrical/magnetic noise,
temperature rise and mechanical positioning.
• Minimum resolution: 0.01 μm
• Ultra-compact sensing head: 24 × 24 mm weighs only 105 g
• High flexibility robotic cable from sensor to controller, extends 32 m
• Mount sensing head one time: no need to re-tune for changing materials
• Separate amplifier provides white LED light source, spectroscope and processor to convert reflected color light to distance
• Automation Software Sysmac Studio simplifies system operation and setting
Sensor heads
Type Measuring range Spot diameter Static resolution Order code*1
Straight type 7±0.3 mm 18 μm dia. 0.01 μm*2/0.25 μm
ZW-S07
20±1 mm 40 μm dia. 0.02 μm*2/0.25 μm ZW-S20
30±3 mm 60 μm dia. 0.06 μm*2/0.25 μm ZW-S30
40±6 mm 80 μm dia. 0.08 μm*2/0.25 μm ZW-S40
Right-angle type 7±0.3 mm 18 μm dia. 0.25 μm ZW-SR07
20±1 mm 40 μm dia. 0.25 μm ZW-SR20
40±6 mm 80 μm dia. 0.25 μm ZW-SR40
*1 When ordering, specify the cable length (0.3 m, 2.0 m).
*2 The high resolution types are subject to the export control restrictions
Controller with EtherCAT
Power supply Output type Order code
24 VDC NPN ZW-CE10T/ZW-C10*1
PNP ZW-CE15T/ZW-C15*1
*1 The high resolution types are subject to the export control restrictions
Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Please contact your OMRON sales representative for details.
Cable
Item Cable length Order code
Sensor Head - Controller Extension Fiber Cable (flexible cable) (Fiber Adapter ZW-XFC provided) 2 m ZW-XF02R
5m ZW-XF05R
10 m ZW-XF10R
20 m ZW-XF20R
30 m ZW-XF30R Fiber Adapter (between Sensor Head pre-wired cable and Extension Fiber Cable) – ZW-XFC
Parallel cable for ZW-CE1@ 32-pole*1
2m ZW-XCP2E
RS-232C Cable for personal computer 2 m ZW-XRS2
RS-232C Cable for PLC/programmable terminal 2 m ZW-XPT2
*1 A parallel cable for Controllers with binary outputs is also available (ZW-XCP2). Please contact your OMRON sales representative for details.
Automation Software Sysmac Studio
Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. Each model of licenses does not include any DVD.
Product name Specifications Order code
Number of licenses Media
Sysmac Studio
The Sysmac Studio provides an integrated development environment to set up, –
DVD SYSMAC-SE200D
Standard Edition
Ver.1.@@ *1
program, debug, and maintain NJ-series controllers and other machine auto- mation controllers, as well as EtherCAT slaves.
Sysmac Studio runs on the following OS.
Windows XP (Service Pack 3 or higher, 32-bit version)/Vista (32-bit version)/
7 (32-bit/64-bit version)
(Media only)
1 license*2
– SYSMAC-SE201L
Sysmac Studio
Measurement Sensor Edition
Ver.1.@@ *3
This software provides functions of the Measurement Sensor Edition. Refer to
Sysmac Catalog (P072) for details such as supported models and functions.
Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW-series Displacement Sensor settings. Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it.
1 license – SYSMAC-ME001L
3 licenses – SYSMAC-ME003L
*1 ZW-series is supported by Sysmac Studio version 1.05 or higher.
*2 Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses).
*3 Setting Software Smart Monitor ZW is also available (ZW-SW101). Please contact your OMRON representative for details.
384
ZW Confocal fiber sensor
Setting software Accessories
Item Order code
Smart Monitor ZW ZW-SW101
Recommended EtherCAT communications cables
Item Order code
Fiber Connector Cleaner ZW-XCL
Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.
Cable with connectors
Item Recommended manufacturer Cable length (m)*1
Order code
Standard type
Cable with connectors on both ends (RJ45/RJ45) Wire gauge and number of pairs:
AWG27, 4-pair Cable
Cable Sheath material: LSZH*2
Cable color: Yellow *3
Rugged type
Cable with connectors on both ends (RJ45/RJ45) Wire gauge and number of pairs:
AWG22, 2-pair cable
Rugged type
Cable with connectors on both ends (M12 Straight/RJ45) Wire gauge and number of pairs:
AWG22, 2-pair cable
Rugged type
Cable with connectors on both ends (M12 Right-angle/RJ45) Wire gauge and number of pairs:
AWG22, 2-pair cable
*1 Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available.
Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available.
OMRON 0.3 XS6W-6LSZH8SS30CM-Y
0.5 XS6W-6LSZH8SS50CM-Y
1 XS6W-6LSZH8SS100CM-Y
2 XS6W-6LSZH8SS200CM-Y
3 XS6W-6LSZH8SS300CM-Y
5 XS6W-6LSZH8SS500CM-Y OMRON 0.3 XS5W-T421-AMD-K
0.5 XS5W-T421-BMD-K
1 XS5W-T421-CMD-K
2 XS5W-T421-DMD-K
5 XS5W-T421-GMD-K
10 XS5W-T421-JMD-K OMRON 0.3 XS5W-T421-AMC-K
0.5 XS5W-T421-BMC-K
1 XS5W-T421-CMC-K
2 XS5W-T421-DMC-K
5 XS5W-T421-GMC-K
10 XS5W-T421-JMC-K OMRON 0.3 XS5W-T422-AMC-K
0.5 XS5W-T422-BMC-K
1 XS5W-T422-CMC-K
2 XS5W-T422-DMC-K
5 XS5W-T422-GMC-K
10 XS5W-T422-JMC-K
*2 The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use.
*3 Cables colors are available in blue, yellow, or Green
Note: For details, refer to Cat.No.G019.
Cables/connectors
Wire gauge and number of pairs: AWG24, 4-pair cable
Industrial switching hubs for Ethernet
Number of Failure detection Current
Order code
Item Recommended manufacturer Order code
ports
consumption
Cables Hitachi Cable, Ltd. NETSTAR-C5E SAB 0.5  4P*1
Kuramo Electric Co. KETH-SB*1
SWCC Showa Cable Systems Co. FAE-5004*1
RJ45 connectors Panduit Corporation MPS588-C*1
*1 We recommend you to use above cable and connector together.
3 None 0.22 A W4S1-03B
5 None 0.22 A W4S1-05B Supported W4S1-05C
Note: Industrial switching hubs are cannot be used for EtherCAT.
EtherCAT junction slaves
Wire gauge and number of pairs: AWG22, 2-pair cable
Number of Power supply voltage Current
Order code
Item Recommended manufacturer Order code
Cables Kuramo Electric Co. KETH-PSB-OMR*1
ports
3 20.4 to 28.8 VDC
(24 VDC –15 to 20%)
consumption
0.08 A GX-JC03
RJ45 Assembly connector
Nihon Electric Wire&Cable Co.,Ltd. PNET/B*1
OMRON XS6G-T421-1*1
6 0.17 A GX-JC06
Note: 1 Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC_81/_82.
*1 We recommend you to use above cable and connector together.
2 EtherCAT junction slaves cannot be used for EtherNet/IP™ and Ethernet.
Note: Connect both ends of cable shielded wires to the connector hoods.
385
ZW Confocal fiber sensor
Specifications
Sensor head
Item ZW-S07 ZW-S20 ZW-S30 ZW-S40 ZW-SR07 ZW-SR20 ZW-SR40
Measuring center distance 7 mm 20 mm 30 mm 40 mm 7 mm 20 mm 40 mm Measuring range 0.3 mm 1 mm 3 mm 6 mm 0.3 mm 1 mm 6 mm Static resolution *1 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm 0.25 μm Linearity *2 0.8 μm 1.2 μm 4.5 μm 7.0 μm 1.1 μm 1.6 μm 9.3 μm Spot diameter *3 Near 20 μm dia. 45 μm dia. 70 μm dia. 90 μm dia. 20 μm dia. 45 μm dia. 90 μm dia.
Center 18 μm dia. 40 μm dia. 60 μm dia. 80 μm dia 18 μm dia. 40 μm dia. 80 μm dia
Far 20 μm dia. 45 μm dia. 70 μm dia. 90 μm dia 20 μm dia. 45 μm dia. 90 μm dia
Measuring cycle 500 μs to 10 ms
Operating ambient illumination Illumination on object surface 10,000 lx or less: incandescent light
Ambient temperature range Operating: 0 to 50C, Storage: 15 to 60C (with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Degree of protection IP40 (IEC60529)
Vibration resistance (destructive) 10 to 150 Hz, 0.35 mm single amplitude, 80 min each in X, Y, and Z directions
Shock resistance (destructive) 150 m/s2 3 times each in six directions (up/down, left/right, forward/backward)
Temperature characteristic *4 0.6 μm/C (0.45 μm/°C)
1.5 μm/C (1.0 μm/°C)
2.8 μm/C (2.0 μm/°C)
4.8 μm/C (3.8 μm/°C)
0.6 μm/C (0.45 μm/°C)
1.5 μm/C (1.0 μm/°C)
4.8 μm/C (3.8 μm/°C)
Materials Case: aluminum die-cast
Fiber cable sheat: PVC Calibration ROM: PC
Fiber cable length 0.3 m, 2 m (Flex-resistant cable)
Fiber cable minimum bending radius 20 mm
Insulation resistance (Calibration ROM) Between case and all terminals: 20 M (by 250 V megger) Dielectric strength (Calibration ROM) Between case and all terminals: 1,000 VAC, 50/60 Hz, 1 min Weight Approx. 105 g (Chassis, fiber cable total)
Accessories included with sensor head Instruction sheet, Fixing screw (M2) for Calibration ROM, Precautions for correct use
*1. Capacity value when Omron standard mirror surface target is measured at the measurement center distance as the average of 4,096 times.
*2. Material setting for the Omron standard mirror surface target: Error from an ideal straight line when measuring on mirror surface.
The reference values for linearity when targets to measure other than the above are as in the table below
Item ZW-S07 ZW-S20 ZW-S30 ZW-S40 ZW-SR07 ZW-SR20 ZW-SR40
Glass 1.0 μm 1.2 μm 4.5 μm 7.0 μm 1.1 μm 1.6 μm 9.3 μm SUS BA 1.2 μm 1.4 μm 5.5 μm 8.5 μm 1.2 μm 1.8 μm 9.3 μm White ceramic 1.6 μm 1.7 μm 6.4 μm 9.5 μm 1.6 μm 1.9 μm 11.0 μm
*3. Capacity value defined by 1/e² (13.5%) of the center optical intensity in the measured area.
*4. Temperature characteristic at the measurement center distance when the sensor head and the target are fastened with an aluminum jig and the sensor head and the controller are set in the same temperature environment.
Figures in parentheses are converted value obtained by subtracting the effect of expansion or contraction of the aluminum jig itself.
Automation software Sysmac Studio
System requirements
Item Condition
Operating system (OS)*1,*2
Windows XP (Service Pack 3 or higher, 32-bit version)/Vista(32-bit version)/7(32-bit/64-bit version)
CPU Windows computers with Celeron 540 (1.8 GHz) or faster CPU.
Core i5 M520 (2.4 GHz) or equivalent or faster recommended
Main memory 2 GB min.
Recommended video memory/video card for using 3D motion trace
Video memory: 512 MB min.
Video card: Either of the following video cards:
• NVIDIA GeForce 200 Series or higher
• ATI RadeonHD5000 Series or higher
Hard disk At least 1.6 GB of available space
Display XGA 1024 × 768, 16 million colors.
WXGA 1280 × 800 min. recommended
Disk drive DVD-ROM drive
Communication ports USB port corresponded to USB 2.0, or Ethernet port*3
Supported languages Japanese, English, German, French, Italian, Spanish, simplified Chinese, traditional Chinese, Korean
*1 Sysmac Studio operating system precaution: System requirements and hard disk space may vary with the system environment.
*2 The following restrictions apply when Sysmac Studio is used with Microsoft Windows Vista or Windows 7.
Some Help files cannot be accessed.
The Help files can be accessed if the Help program distributed by Microsoft for Windows (WinHlp32.exe) is installed. Refer to the Microsoft homepage listed below or contact Microsoft for details on installing the file. (The download page is automatically displayed if the Help files are opened while the user is connected to the Internet.)
http://support.microsoft.com/kb/917607/en-us
*3 Refer to the hardware manual for your Controller for hardware connection methods and cables to connect the computer and Controller.
386
ZW Confocal fiber sensor
Setting software Smart Monitor ZW ZW-SW101
System requirements
Item Condition
Operating System(OS) Windows 7 (32 or 64-bit version)
Windows XP (Service Pack3 or more, 32-bit version)
CPU Intel Pentium III, 850 MHz or more (2 GHz or more is recommended.)
Main memory 1 GB or more
Hard disk 50 MB or more
Display 1024  768 dots or more, 16 million colors or more
Supported languages Japanese/English
Communication port Ethernet port
Controller
Item ZW-CE10T ZW-CE15T Input/Output type NPN PNP Number of connected sensor heads 1 per Controller
Sensor head compatibility Available
Light source for measurement White LED
Segment display
Main display 11-segment red display, 6 digits
Sub-display 11-segment green display, 6 digits
LED display Status indicators HIGH (orange), PASS (green), LOW (orange), STABILITY (green), ZERO (green), ENABLE (green), THRESHOLD-H (orange), THRESHOLD-L (orange), RUN (green)
EtherCAT indicators L/A IN (Link Activity IN) (green), L/O OUT (Link Activity OUT) (green), ECAT RUN (green), ECAT ERR (red)
External interface
Ethernet 100BASE-TX, 10BASE-T, No-protocol communications (TCP/UDP), EtherNet/IPTM
EtherCAT EtherCAT-specific protocol 100BASE-TX
RS-232C 115,200 bps max.
Analog output
Analog voltage output
(OUT1V)
–10 to 10 V, output impedance: 100 
terminal block Analog current output
(OUT1A)
4 to 20 mA, maximum load resistance: 300 
32-pole extension connector
Judgment output
(HIGH1/PASS1/LOW1)
BUSY output (BUSY1) ALARM output (ALARM1) ENABLE output (ENABLE)
Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less
Residual voltage when turning ON: 1.2 V or less
Leakage voltage when turning OFF: 0.1 mA or les
LED OFF input (LED OFF1) DC input system
ZERO RESET input (ZERO) TIMING output (TIMING1) RESET output (RESET1)
Bank Selected bank output
(BANK_OUT 1 to 3)
Selected bank input
(BANK_SEL 1 to 3)
Input voltage: 24 VDC –10% (21.6 to 26.4 VDC) Input current: 7 mA Typ. (24 VDC)
Voltage/Current when turning ON: 19 V/3 mA or more
Voltage/Current when turning OFF: 5 V/1 mA or less
Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less
Residual voltage when turning ON: 1.2 V or less
Leakage voltage when turning OFF: 0.1 mA or less
DC input system
Input voltage: 21.6 to 26 VDC Input current: 7 mA Typ. (24 VDC)
Voltage/Current when turning ON: 19 V/3 mA or more
Voltage/Current when turning OFF: 5 V/1 mA or less
Main functions
Exposure time Auto/Manual
Measuring cycle 500μs to 10 ms
Material setting Standard/Mirror/Diffusion surfaces
Measurement Item Height/Thickness/Calculation
Filtering Median/Average/Differentiation/High pass/Low pass/Band pass
Outputs Scaling/Different holds/Zero reset/Logging for a measured value
Display Measured value/Threshold value/Analog output voltage or current value/Judgment result/Resolution/Exposure time
Number of configurable banks Max. 8 banks
Task process Multi-task (up to 4 tasks per bank)
System Save/Initialization/Display measurement information/Communication settings/Sensor Head calibration/Key-lock/ Trigger-key input
Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
Current consumption 600 mA max.
Insulation resistance Across all lead wires and controller case: 20 M(by 250 V megger)
Dialectic strength Across all lead wires and controller case: 1,000 VAC, 50/60 Hz, 1 min.
Environmen- tal
Degree of protection IP20 (IEC60529)
Vibration resistance (destructive) 10 to 55 Hz, 0.35-mm single amplitude, 50 min each in X, Y, and Z directions Shock resistance (destructive) 150 m/s2, 3 times each in six directions (up/down, left/right, forward/backward) Ambient temperature Operating: 0 to 40C
Storage: –15 to 60C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Grounding D-type grounding (Grounding resistance of 100  or less) Note: For conventional Class D grounding
Materials Case: PC
387
ZW Confocal fiber sensor
Item ZW-CE10T ZW-CE15T Weight Approx. 750 g (main unit only), approx. 150 g (Parallel cable)
Accessories included with controller Instruction sheet, Member registration sheet, Parallel cable ZW-XCP2E
Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Please contact your OMRON sales representative for details.
ZW series EtherCAT communications specifications
Item Specification
Communications standard IEC61158 Type12
Physical layer 100BASE-TX (IEEE802.3)
Connectors RJ45  2
ECAT IN: EtherCAT input
ECAT OUT: EtherCAT output
Communications media Category 5 or higher (cable with double, aluminum tape and braided shielding) is recommended.
Communications distance Distance between nodes: 100 m max.
Process data Variable PDO mapping
Mailbox (CoE) Emergency messages, SDO requests, SDO responses, and SDO information
Distributed clock Synchronization in DC mode.
LED display L/A IN (Link/Activity IN)  1, AL/A OUT (Link/Activity OUT)  1, AECAT RUN  1, AECAT ERR  1
388

Datasheet - PDF

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